Homemade winch (telpher, hoist). How to do lifting mechanism for garage, workshop, construction site.
Many home craftsmen would like to have some kind of lifting mechanism, such as a hoist, hoist or winch, in their garage or workshop. Of course, you can buy them ready-made, but they are usually not very cheap - several thousand rubles. And they are not often on sale. Automotive rescue lever winches available in almost any store cannot be used for lifting loads. Because their stoppers are made using a ratcheting mechanism. But it only works well in one direction. It is easy to lift a load with such a winch. But lowering it smoothly is problematic. When independently manufacturing hoists or winches, the master is faced with the problem of where to get a powerful, reliable gearbox (with a gear ratio of at least 1:20 - 50) and always with a self-braking effect. As a rule, these are powerful worm gearboxes and they do not often fall into the hands of a master.

Meanwhile, almost anyone can make a homemade winch or hoist, and, as they say, from scrap materials. Threaded rods up to 2 meters long are available for sale. And it can serve as an excellent gearbox for a homemade lifting mechanism.

The design of such a winch is clear from the sketches. The principle of operation of the winch is simple. If you rotate the threaded rod itself, and the nut on this stud is not allowed to rotate, then the nut will move along the stud. The force during this movement is much greater than that required to rotate the pin (all work on the same principle screw jacks, the increase in force there reaches 20-30 times the magnitude).

The ends of the stud are fixed in bearings, which in turn are installed in supports. A stud nut is a rectangular metal plate to which regular nuts are welded. The plate prevents the nuts from turning. A cable is also attached to the plate. The cable is passed through one of the supports and thrown over the block. At the other end of the cable is a lifting hook or sling system (this depends on the purpose of the lifting winch).

The pin drive is easiest done manually. To do this, a pulley or gear is attached to one of its ends. (you can, for example, even use a bicycle). A strong cord or chain is thrown through a pulley or gear in an endless loop. If you pull on one side or the other of the cord, the pin will rotate and the nut will move along the pin. Accordingly, there will be a cable behind you, and the load will either fall or rise. The self-braking of the mechanism is absolute; no force on the nut will force the pin to rotate. Most likely, the whole thread will break off.

Of course, you can also make an electric drive using any reversible electric motor with a power of 200-500 W. It is convenient to use, for example, some inexpensive electric drill with rotation direction switch. Nowadays there are many such drills available for sale. The electric drive can be made either directly or through an additional pulley or flexible shaft.

Such a homemade winch can lift a weight of several hundred kilograms. In most cases this is sufficient for household needs. The length of the stud, or rather the ability to move the nut along it, determines the lifting height (in the simplest version of this homemade hoist). If you take a hairpin 2 meters long, then this height will be approximately 170-180 cm, which in the vast majority of cases is more than enough for a home workshop or garage. However, it is not difficult to increase the lifting height using simple techniques.

The support (base) for such a winch can be made from durable dry wooden beam or thick board. Although of course it is better to use metal profile or channel. All connections are made by checking or using bolts. It all depends on the purpose and capabilities of the master. It is not difficult to organize the movement of this hoist under the ceiling. For example, using some kind of T-beam placed in the center of the workshop. And install the caliper itself on the beam so that it can rotate around its center. Then almost any point in the garage or workshop will be accessible. A similar result can, of course, be achieved with the help of various blocks, it would be possible to attach it to something. Of course, the floor beams of the building must also be designed for additional load.

Based on similar homemade winches, you can make a homemade one crane. This will require at least two of these winches. It is most convenient to place them in the crane boom. One of the winches will lift the boom itself (change its angle of inclination), and the second will lift the load itself. Of course, you shouldn’t forget about the counterweight.

Simplicity and accessibility homemade winch opens up a wide enough scope for its use in a home workshop, garage or construction site.

Konstantin Timoshenko

The winch is an indispensable device, as in household, and in the garage. Lift a roll of roofing felt onto the roof, throw a couple of bags of cement into the second floor window of a private house under construction, pull the engine out of the hood, and drag the broken car itself into the garage... This is an incomplete list of tasks that can easily be done alone with its help.

Adaptations drum type for lifting or moving heavy objects, they differ in the way they transmit torque. From our school physics course we know how the shoulder works. Losing in speed or distance, we gain in strength. The phrase of Archimedes: “Give me a fulcrum, and I will turn the Earth upside down” precisely describes the principle of operation of the winch.

IMPORTANT! When working with such a device, the support points are the body and the place where the winch is attached. Both elements must be reliable.

A manual winch, with the help of an attached shoulder, increases human strength so much that one operator can move cars or lift weights of several hundred kilograms. With the same (from a mechanical point of view) principle of operation, these devices have various ways execution.

Manual drum winch - varieties

A hand winch with a drum is a classic of the genre. Except common element– the pulley on which the cable is wound, the devices have various types drive.

A large, main gear is firmly attached to the drum. The entire load falls on it, and on the fastening. Therefore, the reliability of the elements must be at the proper level. In mesh with the main one, there is a small driving gear.

The ratio of the number of teeth is the value of the gear ratio. In other words, gain. The drive gear is integral with the drive shaft. Since we are talking about hand tools– a handle for rotation is put on the shaft.

The length of the lever also affects the degree of reinforcement. The larger the handle arm, the less effort you need to apply.

With the help of such devices, you can single-handedly lift several centners of cargo or move a car weighing 2-3 tons. At the same time, the rotation speed of the drum is quite high.

The design consists of two or more pairs of gears, each of which has a gain of tens of times. With sequential engagement, these coefficients add up, multiplying the force.

Reverse side medals – proportional reduction in speed. Having such a winch, you can slowly vertically lift loads of more than a ton, but if you have to work with two bags of cement, the lifting time will stretch for tens of minutes.

A hoist is a device for lifting and lowering a load. In addition, such a mechanism can hold the load in a suspended position. Hoists can be manually or electrically driven. With an electric drive, the electric motor is responsible for the movement of the cables. The manual hoist uses a chain mechanism. Such a device can be gear or lever. In this article I will talk about the principles of operation of a manual hoist.

Most a good decision To lift the load and work with it at height, a manual gear hoist is used. This mechanism is designed for raising and lowering loads of various configurations. As the name of this device implies, the mechanism is driven manually. This does not require an energy source. A person who does not have much strength can operate a manual chain hoist.

The operating principle of a chain hoist is not very complicated. This mechanism can be used as independent lift or as part of a crane beam structure. The hoist can be mobile, lever or stationary.

To work with a stationary hoist, the operator must be located directly next to the load. Thanks to the rotating casing, the load can not only be raised and lowered, but also unfolded for more comfortable work with him.

The mobile chain hoist is attached to an I-beam profile, along which, using the carriage included in the hoist, loads can be moved in two directions: vertical and horizontal. Such a hoist, which is mounted on a carriage, is called a telpher.

How does a chain hoist work?
A chain hoist consists of two blocks and a chain thrown between them. The lower block has a chain sprocket, and the upper block has two sprockets of different diameters. It is because of the difference in the diameters of the sprockets that the load is lifted more efficiently.

In addition, we should not forget about increasing the efficiency of the hoist due to the block system.

Advantage of chain hoist:
Compactness;
Light weight;
Ease of use;
No energy consumption;
Durability;
Relatively low cost.

You can learn about chain hoists on the website stropu71.ru.

Here you can also purchase cable slings and others lifting mechanisms and accessories for them. The Partner StroyServis company has been supplying lifting and geodetic equipment for about ten years. In addition, the services of this company include the design and manufacture of slings and ropes of any size and type.

The movement mechanisms of hoists, the load capacity of which is 1, 2 and 3 tons, include such elements as a driven and idle trolley, and a traverse. Using the last element, the lifting mechanism is fixed and connected to the movement unit.

The hoist trolleys are attached to the traverse using vertical-type hinge pins. This design ensures a turning angle of the trolley of 15-18 degrees.

Thanks to the hinged design (guide rollers are provided on the vertical axes), the hoist with the movement mechanism freely passes along paths that have a minimum radius of curvature.

Due to the low-mounted electric motor, the movement mechanism of the electric hoist easily overcomes small switches.

The monorail mechanism for moving electric hoists is offered in normal and reduced dimensions.

The movement mechanisms of normal-sized hoists are equipped with one common sidewall on each side. The motor is mounted on one side via a flange. The connection between the motor shaft and the primary gear is achieved through the use of a reduction attachment.

A hoist with a movement mechanism of reduced size is characterized by a different type of design. Instead of two, there are 4 sidewalls (two driven and two driven).

On devices with low load capacity and low lifting height, only 1 trolley is provided. The trolley is rigidly fixed to the body using a frame.

For hoists equipped with a pair of trolleys, 2 types of fastening are provided - rigid (frame) and hinged (special bolt).

Variations of fastening mechanisms for moving electric hoists

The design of the lifting mechanism is adapted to fix the unit for moving the load along horizontal plane. Such mechanisms are being developed for monorail or double-rail tracks. Clamps can be of the following types:

• Rigid (hinged) – for a normal-sized movement mechanism. Pulley hoist 2/1 and 4/1. Figure 4A shows an electric hoist with one trolley.

• Hinged (Fig. 4B I) - the lifting device is not rigidly fixed around the axle and road wheels.

• Swinging or semi-hinged - the lifting mechanism swings. In Fig. 4B shows an electric hoist with two trolleys.

• Non-jointed 2/1 and 4/1. Designed for hoists with reduced dimensions of the movement mechanism. The lifting unit is mounted on the side of the rail track. This design allows you to save useful space.

• Lifting mechanism with a unit for moving along a double-rail track. Fig 6.

Figure 4 shows a diagram of the movement mechanism, which includes electric motor(2), gearbox (3), driving block (4), driven block (5).

The winch is one of the oldest devices that facilitates the movement of heavy objects, invented by man much earlier than he knew the laws of physics. The principle of operation of the winch is based on the rule of leverage: by applying minor forces to the handle, you can move and lift quite heavy objects. Winches and hoists are widely used on the farm for lifting building materials, dragging loads, and even for plowing land. Winches, powered by manual or electric drive, are also indispensable for lovers of off-road travel.

Buy a winch or make it yourself? Which winch design is better? The answers to these questions depend on how often you plan to use it and what loads you move. Manual winches require force but are not dependent on electrical power. An electric winch can move heavy loads without any effort on your part, but it must be powered or battery-powered. Below are the designs of several winches that you can make with your own hands; which winch to choose is up to you.

Winch made from a cable and a piece of pipe

Option simplest winch, which can be literally made from scrap materials and in a few minutes, is popular among car enthusiasts. This design is a cable rigidly attached to a piece of pipe placed on an axle. The axle is driven into the ground or secured in some other way. Any lever is slipped under the bottom turn of the cable: a shovel handle, a pipe, a strong pole. By rotating the lever so that the cable is wound around the pipe, you can move a fairly heavy object, for example, a stuck car. This device cannot be called a full-fledged winch, but it performs its functions.

Manual winches include any devices that allow you to move loads and are manually driven. The most common are drum-type winches: a cable is wound on a reel, and the rotation of the reel is carried out using a handle through a gear transmission: a worm or a sprocket system different sizes. The higher the gear ratio, the less force is required to apply to the handle.

For effective operation, a hand winch must be rigidly fixed to a stationary object; for this purpose, mounting holes are made on the winch frame. The handle is connected to a shaft on which a small sprocket is rigidly fixed. The coil is rigidly connected to a large sprocket, which has a clutch with a small one. The cable is attached at one end to the reel, and a carabiner or hook is attached to the other end.

Do-it-yourself winch with manual or electric drive

If you have the skills to work with a welding machine, you can make a winch yourself from scrap materials.

You will need:

• Rectangular pipe for making the frame;
• Pipe or finished drum shaft;
• Sheet metal for drum discs, thickness 3 mm;
• Threaded rods M10-M12, 24 cm long – 6 pieces, nuts;
• Tube with a diameter of Ø14 – 6 identical pieces of 20 cm;
• Large and small sprockets and chain;
• Hubs for attaching the drum to the shaft and for attaching the shaft to the frame;
• Lever for manual drive, gasoline or electric engine, powered by ~220 V mains or a car battery;
• A cable of the required length with a carabiner at the end;
• Welding machine and electrodes;
• Grinder with cutting and grinding disc;
• Paint and primer for metal;

Set of wrenches.

Winch manufacturing technology:

1. According to the drawing, a 20x20 mm rectangular pipe for the frame is cut with a grinder. All connections made perpendicularly are obtained by cutting the workpieces at an angle of 45 degrees.

   

2. Lay out the workpieces on flat surface. Weld the winch frame using welding machine pointwise at the junction of the workpieces. Check the perpendicularity of the corners and the consistency of the dimensions, after which the seams are completely welded. Weld the platform from sheet metal with longitudinal grooves for mounting the drive motor. Remove scale and burrs with an angle grinder grinding wheel.

   

3. Sand the frame, cover it with a metal primer, and after drying, paint or enamel in two layers.

   

4. Start making the drum. Two circles of the same diameter are cut out of sheet metal - approximately 30 cm. A hole is drilled in the center of each circle according to the diameter of the shaft, and six holes are also made at a distance of 7-8 cm from the center. Drill holes for fastening the hubs - 4 on each disk. Attach the hubs to bolted connection. The drum disks are fastened with studs: each stud is secured in one disk, a Ø14 tube is put on it, after which a second disk is put on the studs and tightened onto the nuts and locknuts.

   

5. The drum is mounted on a shaft. The shaft can be made from metal pipe suitable diameter or use a ready-made shaft made of high-strength steel from any mechanism. On the shaft with outside a large sprocket is attached to the drum - you can use a sprocket from a motorcycle gearbox, for example. Hubs are installed on the protruding parts of the shaft to secure the drum to the frame.

   

6. Install the drum with the shaft on the frame, securing them with external hubs and bolts. An electric or gasoline engine with a small sprocket rigidly fixed to the output shaft is installed on the platform. Put on the chain and adjust its tension by moving the electric motor along the platform in the rectangular mounting grooves to the optimal position. The chain should not sag, but too much tension is undesirable - wear on the sprockets will increase, and the chain may also break. You can check the tension of the chain by rotating the drum with your hands - it should not hinder the rotation of the drum when unwinding the cable.

   

7. Wind the cable around the drum, securing its end to the shaft. The second end of the cable is equipped with a durable carabiner. For ease of movement, the winch is mounted on a frame with a wheel pair using a shank.

   

8. The shank on the opposite side is designed for attaching the winch to the vehicle. In this case, it is recommended to close the drum protective casing, preventing dirt and precipitation from getting onto the cable.

   

9. If the drive is planned to be universal, then a handle can be mounted on the outside of the shaft. In this case, in the absence of fuel or electricity, it will be possible to use the winch manually.

The presented winch design is simple and reliable, and although it does not have the ability to switch gear ratios, reverse and other auxiliary functions, it performs the task of moving heavy loads in a horizontal plane perfectly. If it is necessary to lift a load to a greater height, such a winch can be used in combination with manual hoist or simply by throwing the cable over a strong support.

Thus, in today's lesson we looked at creating a manual winch with your own hands, subscribe to our group and stay updated on all the important news!