Recently, flat roller gates can be increasingly seen on garages, fences, shopping pavilions and industrial facilities. These designs are becoming increasingly popular, and this is due to the many advantages of roller shutter gates over conventional swing doors, as well as their fairly quick and easy installation in the opening.

What are the benefits of roller garage doors, what is their design, what is special about roller doors from Alutech, and what is the principle of installing roller shutters - this is what the article is about.

Installation of roller gates for garage

The design of roller shutters is very simple - they consist of guides, the door leaf itself, a shaft on which the roller shutter is wound, and an opening/closing mechanism.

The door leaf itself is most often made of aluminum. The material can be painted in a variety of shades or imitate wood, stone, and other textures. Each lamella (the strips from which the gate covering is assembled) has the same dimensions: height and thickness.

The slats can be hollow or filled with polyurethane foam. In foam or solid form, this filler plays the role of insulation and sound insulation.

The gate operating mechanism can be manual or electric. Manual drives are divided into two types depending on the weight of the door leaf:

1. The drive with a metal crank is installed on roller shutter gates weighing up to 35 kg.
2. The cord drive operates using a durable belt; it can support the weight of the gate up to 80 kg.

Electric drives are usually controlled remotely using a remote control or special sensors. The most expensive models gates can be equipped with sensors for rain, wind or temperature fluctuations - the roller shutters automatically close when weather conditions change. Also, electric drive You can program it with a timer, equip it with a motion sensor, etc.

Advantages and disadvantages of roller shutter designs

Rolling gates have become so popular due to a number of positive characteristics:

• they can close openings of any geometry and parameters;
• the canvas is rolled into a compact roll, which is placed under the garage ceiling;
• the cost of simple roller shutters is much lower than standard swing models;
• to drive a lightweight web, a low-power and inexpensive electric motor is sufficient;
• it is possible to select the color of the roller shutter curtains that matches the overall exterior of the yard;
• You can additionally order insulation of roller shutters and their sound insulation;
• the gates that rise vertically will not be hindered by snow drifts or ice, they do not impede the driver’s visibility, and they fold compactly in a matter of seconds;
• It is quite possible to install roller shutter gates with your own hands.

Important! For additional comfort, it is recommended to use slats with viewing and ventilation gaps. Such perforated profiles alternate with conventional solid roller shutters.

Of course, when listing the advantages of such structures, we should not forget about the high aesthetics - roller shutter curtains will not spoil even the most sophisticated design, they will become an original addition to any style.

Unfortunately, like all devices, roller garage doors also have their drawbacks:

• low resistance to mechanical damage;
• poor anti-vandal protection - opening the gate is quite simple;
• impossibility of inserting a gate or door into the leaf;
• the need for extra space to install the box;
• Not good good thermal insulation- in cold regions, the garage may freeze, and the roller shutters themselves may become covered with ice.

Despite this, roller shutter gates are in great demand, moreover, almost all the disadvantages are offset by the purchase of additional systems. For example, it is possible to purchase an enhanced system for protecting the canvas from breaking and entering the garage.

Features of Alutech garage doors

One of the best manufacturers Roller shutters are recognized by the Alutech company. Any designs are produced here; there is the possibility of individual orders for non-standard sizes and shapes of openings.

Dimensions of standard roller shutters garage doors of this manufacturer:

• height - 2000 mm;
• width - from 2 to 7 meters;
• canvas area - up to 21 m²;
• The height of the lamella is 77 mm, and the thickness is 19 mm.

The features of roller shutters from Alutech are as follows:

1. Wide range of colors and textures of fabric.
2. Possibility of installation in places with difficult access.
3. Possibility of equipping the canvas with viewing windows and ventilation gaps.
4. Additional resistance to wind loads thanks to the installation of an end gripper.
5. Possibility of equipping the electric drive with an emergency manual control system (in case of power outage or engine malfunction).
6. Increased safety of Alutech roller shutters, provided by a system of automatic stopping of the blade when it comes into contact with a foreign object.

The list of advantages can be supplemented by the ease of installation of the system, which you can do yourself or involve Alutech employees in the process. The reliability of the gates and the quality of their components proves even greater own production and careful control of the production of parts.

Installation of roller gates

For garage with non-standard form and the dimensions of the opening will have to order the manufacture of gates according to individual project. In other cases, you can standardize the opening by adjusting its parameters to the dimensions of existing paintings for sale - this option will be much cheaper.

Installation can be carried out in several ways, which depend on where the shaft for winding the roller shutter gate will be located. There are the following methods:

1. Overhead external or internal installation.
2. Built-in installation with the box facing outwards or inwards.
3. Combined installation with a box outside or inside.

So, first of all, you need to decide on the method of installing the box.

So, the actual process of installing roller gates consists of the following steps:

• preparing the opening - clearing it of casing, decorative details, leveling all sides using a building level. The opening must be perfectly flat and smooth, only in this way will the roller shutters fit snugly to its edges, providing good heat and sound insulation.
• The installation of guides is accompanied by a level check. Metal guides are mounted on the sides of the garage opening; they are needed to fix the side part of the roller shutter, which is subsequently tucked into the guide holders.
• A box with a shaft on which the roller shutter will be wound is fitted and fitted. At this stage, you need to carefully monitor the horizontal installation of the shaft, do not forget to remove the wires and elements of the roller shutter drive.
• Fixing the end grip at the level of the garage floor is carried out only after checking the functionality of the device - the coincidence of its grips with the edge of the lowered door leaf.

If you intend to install a protective structure on the gate of a house or garage, we recommend that you pay attention to roller garage doors, which, according to some parameters, performance qualities superior to similar systems. You will be pleasantly surprised by the simple design and operating principle of the security gate, as well as the possibility of manual installation.

Roller shutter systems - design and principle of operation

The first thing that attracts you in the design of roller gates or roller shutter gates is the compactness and originality of the system - protective roller shutters rise to the ceiling of the garage or building and are hidden in a special box.

Moreover, mind you, it does not at all overload the space near the garage or the entrance gate to the house, which allows you to install gates where you need to save on the territory.

Naturally, this expands the scope of use and application of automatic rolling gates. Moreover, the design of roller gates and the operating principle of the models are identical.

Exaggerated and enlarged, the algorithm for installing roller shutter gates is as follows.

The roller shutter, assembled from aluminum slats arranged horizontally, moves along guides using traction springs. To close the gate opening, the leaf unfolds using a manual or automatic drive and extreme point secured with a locking device.

In addition to the roller shutter curtain, the following are involved in the functioning of the system:

• drive
• side guides
• box or casing to hide the canvas
• fastening and connecting elements systems.

However, despite the apparent simplicity of the device, one should not forget about the difficulties of installing roller shutters, which depends on the location and fastening of the roller shutter box.

installation and assembly methods

Roller gates and automatic roller gates can be installed in the following ways:

• overhead installation of the box
• wall-mounted
• lintel

Overhead installation is considered the simplest and most accessible for doing it yourself. It consists of mounting a shaft (outside or inside) above the garage doorway and guides that allow the door to move.

Interior(built into the wall) installation can be considered universal, ensuring installation in any geometry of openings without changing or distorting the architectural appearance of the building. In this case, the gate design parts are well protected from precipitation.

Ceiling installation method can be attributed to decorative design garage or gate, because when this method a new lintel is created, placed 40 cm below the main one.

Useful tips

The usefulness of choosing the method of installing the box is determined by the design of the facade of the house or building. Overhead outdoor installation preferable for houses equipped with roller shutters with external frame fastening. The overhead roller shutter system will be on topic. Protective roller shutters built into the wall are best option However, installation of the guides will require the creation of additional wall niches.

Do-it-yourself installation of overhead roller gates

We will tell you and show you the step-by-step manual installation and installation of roller garage doors using the system as an example Hormann RollMatic, consisting of a box with a shaft, two guides, an electric drive and a remote control.

Installation steps

Preparatory work

We remove old garage doors.

We carry out the installation profile pipes for subsequent fastening of the system guides.

We unpack and prepare the roller shutter curtain and guides.

We insert the guides into the bases of the box to try out the placement in place.

Marking gates for frames with an octagonal shaft

We attach the box with the shaft to the existing gate frame and level the vertical and horizontal positions.

We make markings for mounting and fastening the guides.

Installation of the box and guides

Using a drill of a smaller diameter, we drill holes in the guides and the wall.

Drill out the guide with a large drill.

We install and tighten screws into the resulting hole and close it with a press washer.

We fix the box body in place on the left and right.

Delete protective film from the guides.

At the ends of the box we drill a hole for the electric drive cable to exit.

Hanging the canvas

We distribute the spacer ring holders along the length of the box shaft.

We lift and place the roller shutter curtain from the bottom strip onto the hooks of the holder.

We put traction springs on the upper edge of the canvas and distribute them evenly.

We fix the edges of the traction springs in mounting holes on the shaft.

We check the operation of the electric roller gate drive.

Connecting the electric drive and remote control wires

Connecting the electric drive wires according to markings and colors, according to the diagram supplied by the manufacturer.

Connecting the block remote control through the terminal holes according to the instructions.

We bind and encode the data of the remote control unit into memory.

We tighten the adjusting screws with a hexagon to set the final position of the blade.

Useful tips on how to install roller shutters yourself are shown in the video.

– modern solution, which has already deservedly achieved popularity among car owners. They are designed for small buildings, which means they are ideal for arranging a garage space. Roller shutters It is impossible to make one for a garage yourself; production is carried out only in factory conditions.

But installation can be done on your own, without involving hired specialists in the task.

If you choose this option, the reliability and degree of protection from intruders will increase sharply.

The main elements of the gate are metal slats. The structure turns out to be hollow, so insulation is added to the voids. The most common material remains polyurethane foam.

As a rule, the slats are made of aluminum so that the weight is not too large. The resulting structure is strong, burglary-resistant and durable thanks to the metal base.

But one should not place excessive hopes on the protective properties, since if desired, criminals can still break the canvas with a strong blow. Additional security can be achieved by using secret locks and some other solutions.

Metal panels are processed protective coating on polymer based, preventing scratches and chips. Used in gates structural solutions, which prevent pinching of hands and fingers, so they are absolutely safe. The insulation provides decent thermal insulation.

Based on the type of manufacturing, there are two types of products - extruded and rolled. process. Extruded products have increased resistance to sunlight, precipitation and other environmental influences. Rental models are characterized by increased durability, this can be achieved thanks to a special two-layer coating.

In addition to the above-mentioned advantages (durability, strength), roller garage doors are good absorb noise. The most important advantage, undoubtedly, is the operation process. Automatic systems allow you to open the entrance to the garage without leaving your car.

For this purpose, a special remote controller, which sets the lamellas in motion. If the electricity was suddenly turned off, you can use manual mechanism.

Models from this category are especially suitable for garages in which it is impossible to install lift-and-turn or sectional doors. A typical reason could be opening size. In addition, only roller shutter models provide the highest speed opening the gate. This is due to the high degree of automation and their design.

Electric garage doors:

Installation

How to install a gate roller shutters to the garage? Before you start installation work should be done froze premises. To do this you need to do drawing walls with all adjacent surfaces. To make the measurement accurate, use measuring devices - a level, a tape measure. The height of the opening must be measured in several places.

An opening may be visually straight, but in reality be skewed. If a skew is detected, then more important size is maximum height. Then you should find out the height of the ceiling. This refers to the space between the lintel and the ceiling. The most optimal height is considered to be 20-22 centimeters.

REFERENCE: The drawing can be transferred to a computer, so you can more accurately draw lines and indicate dimensions. In addition, you will always have the opportunity to make as many copies of the drawing as you like.

Once you have taken measurements, you can go to the store for parts and metal profiles. If the dimensions rolling gates for a garage non-standard, then you can ask individual order. Some providers provide similar services. For the most part, garage roller blinds are supplied to the market by European manufacturers.

The largest and most famous on the market are the Dutch company "FlexiForce" and a German company "Hormann". In Russia, a company is engaged in manufacturing "Doorhan". All of them guarantee high quality and excellent product characteristics.

In addition to the covering sheet, you will need a protective box, guide rails, a shaft, and a control mechanism. The most indispensable tools will be measuring instruments, knife, hammer, drill, pliers.

After taking measurements and purchasing all elements of the gate and tools, you can begin preparatory stage. The place of work is freed from all types of interior decoration that will interfere. Approximately 50-60 centimeters of space around the opening should be cleared of interior elements.

Then they begin to install the guides. The edges of the metal profile will be inserted into them. The guide bars are attached along side opening.

After this it is the turn of one of the most important elements – shaft. The metal sheet is driven by a shaft. The part is mounted together with a protective box, and the shaft is placed inside it. In addition to the shaft, it is necessary to place inside chain transmission and a set of gears, otherwise the gate will not open.

The shaft is being processed anti-corrosion coating. Metal profile will be mounted to the box with the mechanism. The box can be located outside or inside the garage, but the second option is preferable. Internal location will increase security. The box is closed with screws and rivets.

The roll of fabric is fixed to supports, which, as a rule, come included. Brackets are used for the lower elements; they are adjusted to the dimensions and dimensions.

The last step is installation drive. The drive starts the system. It can be of two types:

• manual;
• electric.

The electric motor drive allows you to do completely automated gates.

IMPORTANT: If you choose an automated gate, then think about a reliable waterproofing.

In the case of mechanical drive You will have to open the entrance to the garage using your own strength. In addition, to create an automatic system you will need a receiver and a remote control; they can be purchased as one set. The receiver is connected to the garage electrical network and electric drive. That's it. As you can see, install it yourself roller gates It's not difficult at all for a garage.

Conclusion

Role gate for the garage represent a modern solution. They are especially recommended for garages where, for one reason or another, other types of doors are not suitable. The main reason for this is entrance dimensions. The main advantage of roller garage doors is the operation process and speed. They can be equipped automatic system and open the entrance without leaving the car.

Most models are produced by European companies. The largest and most famous are the Dutch company "FlexiForce" and a German company "Hormann". In Russia, the enterprise is engaged in production "Doorhan". Roller shutter doors for garages are quite durable as they are made of metal. But to enhance security, it is best to install additional security locks.

Useful video

Watch the video on how to install roller shutter gate for the garage with your own hands:

It is a rare car owner who is not concerned about the fate of his vehicle. Therefore, when arranging a garage of any type, be it an attached room that is part of a residential building or a separate building, it is important to choose the right gate.

In addition to classic garage doors, there are many other convenient and functional types of garage doors on the market today. The optimal price-quality ratio is demonstrated by compact, durable and aesthetic garage roller shutter systems.

Sustained interest in garage roll structures in the form of an oversized, powerful roller shutter is due to the ability to reliably protect your property from unauthorized entry, as well as effectively organize doorways custom size, equipped with various engineering communications.

Thanks to the widest choice of colors, roller shutters fit perfectly into the exterior of country houses, maintaining the same style with facade finishing, and emphasize the features of industrial design production premises. In our article we will talk about their features, find out the pros and cons, and also analyze customer reviews about such devices.

Species

Roller shutters for garages are classified according to several criteria.

Material of manufacture

For the production of garage doors, steel and aluminum profiles. The latter are extruded or foam-filled, roller-rolled. It is recommended to block doorways in the garage with a profile with soft or hard foam filling to ensure the creation optimal temperature indoors. Car storage in favorable microclimate prolongs the life of parts and components.

An extruded profile made from solid aluminum ingots, with enhanced strength, is a traditional material for the manufacture of outdoor roller gates, which are installed as burglary protection. Aluminum structures have all the advantages of this metal - lightness, corrosion resistance, which makes them last longer metal structures, excellent decorative properties and low maintenance requirements.

When the priority task in arranging a garage is to ensure its increased safety or to fill openings that have increased in height and width, then optimal solution There will be garage roller shutters made of steel. They cope excellently with the functions of a formidable and reliable guard of other people's property, since they have increased resistance to mechanical damage due to excellent fracture strength characteristics.

Control system

Garage roller shutter doors can be:

• With manual control, which is carried out by a manual bolt - two sliding stops that work similarly to a latch or a lock bolt in the form of a lock with a key built into the last lamella of the structure.

It is advisable to install these mechanisms on gates up to 2.5 meters wide and weighing up to 30 kg, since lifting a wider and heavier structure manually can cause the door leaf to warp and, as a result, break it.

• WITH electrically controlled – the presence of an electric drive that independently blocks the structure after closing significantly increases the ease of use of garage roller shutters. Most models have an electric drive with an emergency manual mechanism for lifting the web, designed to operate in conditions of no power supply. The electric drive is controlled by a key or key switch, a tablet-type electronic code device, a plastic card or a remote control.

Security level

The degree of burglary resistance of roller shutter structures, depending on which they can belong to one of eight burglary resistance classes, has been confirmed in practice, namely by a series of experiments conducted to determine the protective properties of the gate.

During the tests, hammers, hammer drills and electric drills are used to check how serious damage can be caused to the blade with these tools. They are used to break into a room using a crowbar or a crowbar to determine how long it takes to gain full access to the interior of the room.

Characteristics of burglary resistance classes:

• P1 – products belonging to this class are characterized by the lowest resistance to mechanical damage, so there is no need to talk about any protection against burglary here. They are sensitive to any physical impact and are easily deformed even without the use of any tools. They are good to use as windbreaks, which will reduce dust accumulation in the room.
• P2/P3– models with higher strength properties. To break open such a gate you will need a hammer or a crowbar, which, however, does not at all guarantee instant “success”. Designs labeled P2 will last for 5-6 minutes, while with P3 products you will have to tinker for about 10 minutes to gain full access to the garage.

These garage roller door solutions are worth considering for installation in country house subject to the 24-hour presence of one of the residents.

• P4/P5– this is the most suitable options for equipping garages located in protected areas. In this case, even the most prudent attackers, “armed” with a jack and heavy percussion instrument, you'll have to sweat. Models P4 will last about 15 minutes, and designs P5 – half an hour. During this time, the security guard will have time to react and arrive at the burglary site himself or with assistance.
• P6/P7/P8– such roller shutter systems should be chosen by those who are not used to being content with compromise solutions when it comes to protecting their property. Hacking P6 designs takes about 50 minutes, P7 models – 1 hour 20 minutes, and to overcome the protection of P8 gates, you will need to spend at least two hours. Equipping a warehouse or garage with these gates in combination with an alarm system guarantees maximum protection of your property from any attacks from the outside.

Installation method

When installing garage roller doors use:

• Overhead installation- this is the simplest option, which involves fastening a protective box over the opening, and the canvas itself to the supporting side posts mounted on external walls opening.
• Built-in installation, in which the structure is placed in the opening itself. The advantage of this method is the absence of unnecessary parts that overload the facade, and the disadvantage is the reduction of the opening on each side by the width of the guide.
• Combined installation, requiring the arrangement of a separate niche for the box above the entrance.

Advantages and Disadvantages

The secret to the popularity of roller garage doors is explained by a lot of positive qualities:

• Convenient installation in rooms with low ceilings.
• Saving usable area, since the operation of roller shutters is limited to the vertical plane, unlike swing gates. This perfect solution for buildings with a small garage entrance area or access from sidewalks.
• The possibility of additional air exchange in the room by equipping the canvas with ventilation profiles, as well as partial visibility and multiplication of illumination of the garage thanks to viewing profiles, which have a transparent polycarbonate insert.

• Increased wind protection of the canvas thanks to the end grip.
• Simple and intuitive manual control, which, if desired, can be easily automated by equipping it with various useful options.
• Long-term protection of property from any attacks by ill-wishers. When installing gates with a high burglary resistance class, insurers take this fact into account, reducing the premium amount.
• Lower cost compared to sectional doors.
• A variety of color and texture solutions, which allows you to create all kinds of combinations of roller doors and building facades to support the overall color scheme exterior and maintain a uniform design style.

The disadvantages of roller shutter systems for garages include:

• High thermal conductivity, which excludes the possibility of using them as doors in a warm room.
• Freezing of the parts that move the slats, ensuring the lifting of the web. Frosty weather or snowfall causes moisture to get between the door slats, and the subsequent formation of ice makes it much more difficult to lift the gate. There are three ways to solve the problem: equip the garage with a protective canopy or heating mechanism, or use aerosols that prevent icing.
• Upgrading garage roller shutters - installing motion sensors, a “sensitive edge” system, switching to remote control control automatically increases the cost of the gate.

Construction of structures

Roller shutters are a type of blinds and their design also includes main parts and auxiliary elements.

The standard equipment for garage roller shutters is:

1. Lamels (roller profiles) made of aluminum or steel, which are fixed to each other by means of hinged joints.
2. Two vertical guide rails.
3. A receiving shaft for winding the web when lifting/lowering.
4. A protective box of a rectangular or semicircular shape for placing the canvas in a folded state.
5. Mechanical/electric drive.
6. Deadbolt/automatic locks.
7. A lever responsible for unlocking the rotary motor of automated gate models in cases of power failure.

If desired, you can install the following in roller shutters:

• Remote control system.
• Anti-theft/fire alarm.
• Silicone/rubber seals.
• system automatic heating, providing easy lifting of the web at low temperatures.
• Photocells that respond to motion, etc.
• Movable carriage for heavy roller shutters.

Dimensions

The formation of the cost of roller garage doors is influenced not only by the material of manufacture, the type of control system and the availability additional functions, but also the dimensions of the canvas. Without preliminary measurements of the opening width and length, ordering a roller shutter is pointless.

They must be placed as accurately as possible in the doorway, which facilitates the smooth movement of the slats when lifting and closing, and, accordingly, eliminates premature wear of parts and increases the service life.

TO standard sizes mechanically driven roller gates include:

• 1.5x1.5 m;
• 2.2x2.5 m;
• 2.5x2.5 m;
• 3x2.5 m.

Dimensions for automatic models:

• 1.5x1.5 m;
• 2.2x2.5 m;
• 2.5x2.5 m;
• 3x2.5 m;
• 4x2.7 m;
• 4.3x2.7 m.

The height of the protective box is 20-36 cm. Rolling gates have a maximum width of 6 meters and can occupy a maximum area of ​​13.4 m2.

Manufacturers

The quality and durability of garage doors is the direct merit of the manufacturer, so his choice should not be left to chance, relying on luck. Needless to say that You should trust only companies with many years of experience and a high reliability rating among customers. Let's look at some of them.

Hormann

Garage doors from the largest European manufacturer from Germany demonstrate excellent performance thanks to double thermal insulation panels of increased thickness of 42 mm and guides with an anti-corrosion plastic base. Optimal coordination of the gate with the drive ensures stable operation of the entire structure. All products come with a 10-year warranty.

Judging by the reviews, the only complaint users have about the gates of this brand concerns only their high cost, which the majority recognizes as quite justified, given highest quality and reliability of German roller shutter systems.

Alutech

An international brand, whose enterprises are located in Europe and neighboring countries, produces garage doors of all types existing varieties and all the automation for them. During the manufacturing process, roller shutters are monitored using 50 parameters using modern methods product quality control.