Various industries use special machines and mechanisms to create workpieces, various options impact on materials, transportation and other technological processes. These include presses and machines, for example. Together they are called technological equipment. At the same time, qualified specialists are needed not only to operate these devices, but also to prepare them for operation. A similar list of responsibilities applies to the adjuster technological equipment.

Description of the profession

A process equipment adjuster is a worker who has the necessary level of education in order to work with industrial equipment: carry out inspections and renovation work, set up operating modes, make the necessary changes and adjustments, and, if necessary, provide instructions to employees on the specifics of using the equipment.

At the beginning of the shift, the installer must first check the equipment in a switched off state; if no faults were found, start it up. Next, you should check the levels of filled fluids: oil, coolant, serviceability electrical systems. If the need arises, the adjuster can interact with the services that are involved in commissioning work.

The specialty is in high demand on the market, however, at the same time, the demands of employers are also growing.

Therefore, to obtain permission to work, the installer must have extensive knowledge of the equipment used in production. The specialist's responsibilities may include the following:

Carrying out diagnostics and identifying faults;

selection of the optimal operating mode;

understanding of the principles of working with materials and their features

formation of technological programs;

reading electrical, hydraulic, pneumatic diagrams;

understanding of the regulatory documents that coordinate the work of the adjuster.

In addition, to work in your specialty you must have appropriate education in the field industrial equipment, be of age, successfully complete medical examination on the subject possible contraindications to work.

To get started independent work The installer, already at the enterprise, must undergo training on safe work with electrical installations and labor protection.

Typically the training course also includes:

Fire safety;

first aid;

behavior in emergency situations;

production instructions.

Where can I learn the profession of a process equipment adjuster?

To work as an adjuster, you will need special education, which can be obtained at specialized colleges or technical schools. It is worth noting that you can study in this specialty after the 9th grade by enrolling in a college or technical school in the appropriate field. In this case, the duration of education will be three to four years. And if you enroll after 11, then only two years.

There are also special courses that last about a year, and syllabus is quite similar to the secondary special plan educational institution. But you can become a course participant only after 18 years of age. Wherein educational centers, on the basis of which they operate, do not provide budget places.

And after a certain amount of time, the process equipment adjuster needs to increase the level of his qualifications, receiving a new rank.

Professional categories of process equipment adjuster

A worker's skill level determines not only what type of work he can perform, but also what machines and devices he can operate.

Technological equipment adjuster 2nd category

Conducts configuration and functionality testing simple equipment. This includes automatic machines, semi-automatic devices, and stands that are used in the production of radio components.

Technological equipment adjuster 3rd category

Sets up and regulates special technological equipment: vacuum drying cabinets, washing machines without automatic control, winding machines.

Technological equipment adjuster 4th category

Can carry out adjustment and regulation of equipment that has various components, circuits and switching. For example, an automatic machine for the production of a strip gas absorber, equipment for casting and pressing ceramics, and a leak detector.

Technological equipment adjuster 5th category

Works with equipment equipped with complex components, circuits and switching. These include manipulators and loaders, as well as diffusion, oxidation, conveyor, and hydrogen furnaces.

Technological equipment adjuster 6th category

Engaged in the adjustment and regulation of complex control equipment, which is used to produce complex devices: rectifiers, power amplifiers, precision power stabilization units, temperature controllers.

Technological equipment adjuster 7th category

Works with equipment that has software control and kinematic, electrical, radio-electronic, pneumatic, hydraulic, vacuum circuits. The equipment he deals with includes: automatic and semi-automatic pumping lines, photo repeater, Hydraulic Press, installation of plasma cleaning and microplasma welding.

Technological equipment adjuster 8th category

Has the necessary qualifications for complex work with unique and experimental equipment.

Personal qualities of the profession of a process equipment adjuster

Representatives of this profession value the following qualities:

responsible approach to work responsibilities;

diligence at work;

discipline;

willingness to solve non-standard problems;

interest in the operation of mechanisms and technology;

desire to learn and improve;

resistance to stressful situations.

Salary level for the profession of technological equipment adjuster

Depending on the industry, the salary level can vary from 30,000 to 100,000 rubles.

Pros and cons of the profession as a process equipment adjuster

TO pros professions include:

demand;

prospects;

level wages.

A to cons:

high requirements for knowledge in the field.

Unified Tariff and Qualification Directory of Works and Professions of Workers (UTKS), 2019
Issue No. 20 ETKS
The issue was approved by Resolution of the Ministry of Labor of the Russian Federation dated January 21, 2000 N 5
(as amended by Resolution of the Ministry of Labor of the Russian Federation dated September 12, 2001 N 67)

Technological equipment adjuster

§ 54. Technological equipment adjuster, 2nd category

Characteristics of work. Adjustment for specified operating modes simple types special technological equipment with determination of the quality of processed parts. Preventive examination serviced equipment, wear determination, adjustment and replacement of individual simple parts and assemblies. Participation in the repair, adjustment and adjustment of mechanical, electrical and vacuum parts of simple types of equipment.

Must know: design and operating principle of the special technological equipment being serviced; basic rules and methods for setting up, configuring and regulating its components and mechanisms; purpose and arrangement of auxiliary mechanisms, devices and control measuring instruments, rules for their use and operation; elementary fundamentals of electrical, radio and heating engineering within the scope of the work performed; permissible operating modes of equipment (fire, pumping, temperature, etc.); basic properties of the materials used (main and auxiliary), methods of their processing and use; requirements for the quality of processed parts and products.

Work examples

1. Automatic machines, semi-automatic machines, stands used in the production of radio components (type U-701, U-705, U-706, UPS, PRS, PRS PG-5) - adjustment, regulation of mechanisms and tuning, Maintenance mechanical blocks.

2. Automatic line for assembling capacitors - regulation and adjustment of individual units.

3. Heaters for water deionization units - repair.

4. Diffusion pumps - disassembly, cleaning.

5. Equipment for the production of memory cassettes on ferrites, cylindrical films and domains - adjustment.

6. Semi-automatic marking machines - repair and adjustment of conveyor and paint supply pumps.

7. Assembly suits - repair.

8. Thermostats, drying cabinets - adjustment, routine maintenance.

9. Installing product labeling - replacing cliches.

10. Installation of microcircuit welding - replacement of electrodes, heating coils, arresters.

11. Packaging installations - adjustment, repair.

12. Installations for monitoring memory cassettes and drives - adjustment of electrical and electromagnetic parameters.

13. Gas cabinets - replacement of rotameters.

14. Cabinets for chemical processing of products - maintenance, adjustment.

§ 55. Technological equipment adjuster of the 3rd category

Characteristics of work. Adjustment and regulation of special technological equipment. Setting the specified operating modes of equipment and monitoring their stability. Periodic inspection of serviced equipment with identification and elimination of faults in units, blocks, boards, modules and mechanisms. Replacement of failed parts and assemblies. Carrying out work related to the repair and subsequent adjustment of mechanical, electrical and vacuum parts of equipment. Participation in testing equipment of medium complexity.

Must know: device, design and principle of operation of the serviced equipment, mechanisms, components, devices, their interaction, rules of maintenance and operation; rules for setting up and checking the accuracy and stability of the technological parameters of the equipment being serviced; technological processes for processing products on serviced equipment; optimal and permissible operating modes of equipment; purpose and conditions of use of control and measuring instruments and instruments; tolerances and landings; fundamentals of electrical engineering, electromechanics, radio and heating engineering within the scope of the work performed; properties of the materials used and methods of their processing, deviations from given parameters allowed when processing products (parts) on the equipment being serviced.

Work examples

1. Automatic bead stem assembly - setup.

2. Welding machines and devices for forming parts of simple configuration - adjustment.

3. Vacuum drying cabinets - adjustment.

4. Cataphoresis installation - adjustment.

5. Washing machines without automatic control - adjustment.

6. Pin-out machines - adjustment.

7. Machines for cutting spirals (without dashes) and wire - adjustment.

8. Winding machines SRN-0.5U - adjustment.

9. Equipment and devices for rolling and creasing of various parts - adjustment.

10. Washing and painting equipment of medium complexity - setup.

11. Equipment for electroplating - mechanical repair and adjustment.

12. Operating machines, hand presses- adjustment of equipment and devices for machining and assembly of radio components.

13. Thermoradiation furnaces - adjustment, minor repairs.

14. Muffle furnace KO-14 - repair and adjustment of electrical circuit; lining replacement; output to the optimal temperature regime.

15. Ovens and drying chambers - adjustment, commissioning.

16. Semi-automatic firing of nests, semi-automatic tinning of contact pairs - adjustment.

17. Devices for flashing matrices, for marking microcircuits - adjustment, regulation.

18. Chemical suits - repair, adjustment.

19. Marking machines - adjustment.

20. Vibration-shock stands - adjustment, repair.

21. Bench equipment for monitoring storage devices by electrical and electromagnetic parameters - adjustment.

22. Assembly and assembly-welding tables - repair.

23. Thermocouples - manufacturing, testing and installation in equipment.

24. Tig welding installations - setting up a vacuum system.

25. Installations for soldering and mounting of EM-415M crystals, assemblies of unpackaged semiconductor devices EM-413A - adjustment, repair.

26. Vacuum hydrogen installations - installation of universal measuring instruments.

27. Installations for washing and drying plates 324.0018 - setting the required program on the time relay and balancing; centrifuge adjustment.

28. Heating installations for liquid media and ultraviolet sterilization installations - repair, adjustment and maintenance.

29. Installations for applying and drying plates - repair and adjustment.

30. Installation for applying varnish KHSLNL-1 - replacement of bearings and centrifuge, repair of the electrical circuit of the installation.

31. Installations for applying dielectric plates ZhKM 301712 - repair of the gas system; regulation of high-precision temperature controllers.

32. Fume hoods 2SH-NZH, 3SH-NZH - bottom lining, repair of electrical power part.

33. Vacuum drying cabinet BS - 0.035 - repair of the vacuum control system.

34. Small computers for monitoring the parameters of storage devices - maintenance.

35. Heating elements, electric soldering irons - adjustment and repair.

36. Disc screens for a hydrogen furnace - manufacturing.

§ 56. Technological equipment adjuster of the 4th category

Characteristics of work. Adjustment and regulation of special technological equipment with various components, circuits and switching. Setting up and adjusting complex devices. Establishing optimal or acceptable operating modes of equipment and monitoring their stability. Definition special methods quality of processed products and received materials and semi-finished products on maintained equipment. Current repairs and preventive inspection of equipment. Determination of wear, adjustment and replacement of individual units, blocks, cascades and modules. Drawing up defect reports. Checking repaired equipment. Technical calculations reamers, gears, gears, etc. Participation in testing and launch.

Must know: kinematic, electrical and other diagrams of special technological equipment; rules for setting up and checking the accuracy of serviced equipment; design, purpose and conditions of use of control and measuring instruments and devices; technological processes for manufacturing products on serviced equipment; basic properties of the materials used, methods of their processing and use; system of admissions and landings; basics of electrical, radio and heating engineering within the scope of the work performed.

Work examples

1. Automatic output manufacturing machine for a D-2 type device - adjustment.

2. Automatic filling and coating of bases - adjustment.

3. Automatic flashing machines for memory elements - adjustment, regulation.

4. Automatic, semi-automatic machines for the production of comb and flat legs - adjustment.

5. Automatic molding loop heaters and cathode filaments - adjustment.

6. Automatic machines for the production of tape absorber - adjustment.

7. Automatic and semi-automatic automatic and calibrating flasks - adjustment.

8. Automatic stamping and firing machines - adjustment.

9. Automatic machines for the production of PUL pins - adjustment.

10. Automatic machines for vertical and horizontal production of flasks - adjustment.

11. Automatic calibration machines for geometric dimensions - adjustment.

12. Automatic silvering and tinning of tubes KBGI, SGM, injection molding machines, automatic crimping, clips, paired units that carry out broaching and drying - adjustment.

13. Single-position automatic machines - current repairs, adjustment.

14. Automatic and semi-automatic straightening, cutting and melting of glass tubes - adjustment, repair.

15. Automatic welding of the lead to the flange - repair, adjustment.

16. Automatic, semi-automatic marking, varnishing, painting and drying machines - adjustment, repair and regulation.

17. Automatic application of zeolite mixture - adjustment.

18. Automatic silvering and tinning, stencils for metallization of microboards - adjustment.

19. Automatic machines U-701, U-705, U-706 - control and technical inspection.

20. Automatic, semi-automatic machines for the production of ring gas absorbers - adjustment.

21. Automatic cathode core molding machines - adjustment.

22. Automatic welding of connectors to cathode cores - adjustment.

23. Automatic bulge forming and shoulder rolling - adjustment.

24. Automatic molding machines for spiral-loop heaters - adjustment.

25. Automatic transistor opening - repair, adjustment, configuration.

26. Units for drawing and drying ceramic blanks, injection molding machines, film rolling units, silvering and glazing machines - adjustment.

27. Apparatuses for growing single crystals - assembly and adjustment of mechanical and electric vacuum parts.

28. Sensor vacuum type AT-2 for measuring pressure - calibration.

29. Distiller - repair and adjustment.

30. Electrical mode selector I9M2700002 - adjustment, repair.

31. Inductors for vacuum installations - manufacturing.

32. Thermal aging chambers - adjustment, adjustment, repair.

33. Monometric lamps type MI-27 and ionization - calibration.

34. Line for aluminizing screen units for CELT - adjustment.

35. Washing machines with automatic control - adjustment.

36. Spiral winding machines with straight and twisted dashes - adjustment and reconstruction with replacement of individual units.

37. Screen application machines - adjustment.

38. Roller mills - adjustment.

39. Pumping bridges LN-4850 - disassembly and assembly of electric discharge pumps "NORD-100".

40. Forevacuum and diffusion pumps - disassembly, assembly, adjustment, cleaning, regulation, commissioning.

41. Equipment for welding a chassis with a bushing for the legs of metal lamps - adjustment.

42. Equipment for applying internal conductive coating - adjustment.

43. Plasma-chemical equipment - adjustment, repair of mechanical parts.

44. Equipment for casting and pressing ceramics - adjustment.

45. Diffusion furnace type SDO 125/4 - repair, commissioning.

46. Hydrogen and vacuum furnaces - adjustment.

47. Semi-automatic horizontal-pulse cylinder production - adjustment.

48. Semi-automatic welding, reinforcement, assembly of medium complexity - checking electrical parameters.

49. Semi-automatic reamers, stretchers of plates and rods - adjustment.

50. Semi-automatic welding and pumping devices - adjustment.

51. Semi-automatic plate breaking machines of the PLP type - adjustment.

52. Semi-automatic firing of nests, semi-automatic tinning of contact pairs - routine repairs.

53. Semi-automatic machines for stripping, countersinking, threading, drilling, assembling radio components - adjustment.

54. Semi-automatic degreasing of parts EOS - adjustment.

55. Semi-automatic welding and pumping devices - adjustment.

56. Manually controlled pumping stations - adjustment.

57. Devices for molding parts - adjustment.

58. Certification devices - replacement.

59. Equipment and devices for testing transistors for mechanical strength on vibration-impact and other stands - repair and adjustment.

60. Blocking system for epitaxial, plasma-chemical, sputtering, ion-beam and other high-voltage and high-frequency equipment - adjustment, regulation, repair.

61. Machines for multilayer winding of steel tape on a CRT - adjustment.

62. Winding machines SRM-05, LM-6, PR-159, M-350 - adjustment.

63. Grinding and polishing machines - adjustment.

64. U-shaped core winding machine - adjustment; machines SNTI, SNTI-2 - adjustment.

65. Stands for leak testing - adjustment.

66. Universal stand for reliability testing - adjustment, adjustment, repair.

67. Tables mounting type I020002, I020005, SS-1, SSP-2, SSP-1 - adjustment.

68. Leak detector PTI-7A - setting for helium peak.

69. Glass grinding and polishing installations - adjustment.

70. Hydrogen soldering installation - adjustment.

71. Installation of metallization of ceramics - adjustment.

72. Hydrogen drying unit - adjustment.

73. Installation for degreasing parts - adjustment.

74. Induction installation - setting and regulation.

75. Installation of degreasing and lighting of crystals and transitions - adjustment.

76. Installation of varnishing and drying - adjustment.

77. Installation for carbiding cathodes in a vacuum - adjustment.

78. Single-spindle installation for stamping flat legs - adjustment.

79. Thermocompression installations of the “Contact”, “Onyx”, “Rodnik” type - adjustment, repair.

80. Annealing units - adjustment.

81. Magnetic loading devices for placing cores in frames for oxidation - adjustment.

82. Vacuum spraying installations - adjustment and regulation of the mechanical and vacuum parts.

83. Installations for brush washing of plates - repair, adjustment, regulation.

84. Vacuum pumping installation UVM-2M-2 - disassembly, adjustment of mechanical and vacuum parts, assembly.

85. Pickling installations - adjustment, repair.

86. Installations for fusing crystals to the housing of semiconductor devices and large integrated circuits - repair and adjustment of mechanical and electrical parts.

87. Installations for final water purification UF-YuO, U-250, UV-400 - repair and adjustment.

88. Crystal planting installations - adjustment, repair.

89. Tanning installation LF-6 - adjustment.

90. Scribing installations - regulation, adjustment, repair.

91. Installation for applying and drying photoresist - adjustment.

92. Installation of final washing of plates - repair and adjustment.

93. Epitaxial growth installations - installation and adjustment of gas distribution system units.

94. Installation for packaging semiconductor devices - adjustment and repair.

95. Amplifiers of measuring instruments EPV, MSR, PSR, etc. - minor repairs.

96. Gas distribution devices for diffusion installations - installation, adjustment.

97. Centrifuge Ts-2000 - setup, adjustment, repair.

98. Heating elements in electric, silitov furnaces - manufacturing and replacement.

§ 57. Technological equipment adjuster of the 5th category

Characteristics of work. Adjustment and regulation of special technological equipment with complex components, circuits and switching. Setting up spiral winding machines various types and automatic machines with a photocell for cutting wound spirals and heaters. Setting up and regulating equipment for etching the thinnest wires of refractory and other metals and applying galvanic coatings to them. Medium renovation equipment, wear determination, adjustment and replacement of components. Drawing up sketches of some wearing parts of equipment, fixtures and tools. Preparation of defective statements for average and major renovation special and technological equipment.

Must know: kinematic, electrical, vacuum and gas circuits of complex equipment; installation of equipment with radio-electronic and mechanical circuits and communication circuits in the serviced area, rules for setting up and checking for accuracy various models main and auxiliary equipment; configuration and interaction of equipment components; rules for setting up and regulating instrumentation and instruments; methods for calculating mechanical transmissions; theoretical basis mechanics, electrical, radio and heat engineering.

Work examples

1. Automatic machines and units with kinematic and radio-electronic circuits - adjustment and repair.

2. Automatic installation and oxidation production of fluorescent lamps - adjustment.

3. Automatic welding and pumping devices - adjustment.

4. Automatic machines for vacuum calibration and shanking of flasks - adjustment.

5. Test machines PUL - setup.

6. Automatic stamping machines for legs with a number of pins of more than 10, PPUL flask manufacturing line - adjustment.

7. Automatic machines for making pins - adjustment, repair.

8. Automatic crystal and wafer sorting machines - adjustment, repair.

9. Automatic machines for the production of leads, crystal holders and semiconductor devices - adjustment, repair.

10. Automatic bead cutting machine "OKAMOTO" - adjustment.

11. Automatic welding of the lead to the flange for semiconductor devices - repair and adjustment.

12. Automatic tinning and marking of magnetically controlled contacts - adjustment.

13. Automatic devices for laying springs of magnetically controlled contacts - adjustment.

14. Automatic machines for manufacturing, calibrating, stamping, stamping of SML flasks - adjustment.

15. Automatic, semi-automatic, multi-position production of ring and powder-pressed gas absorbers - adjustment, maintenance and production of gas absorbers on them.

16. Automatic and semi-automatic stamping machines for legs with tungsten pins and glass-ceramic washers - adjustment and repair.

17. Automatic assembly lines for the assembly of normal lighting lamps - adjustment.

18. Automatic and semi-automatic machines for cutting and melting glass tubes - adjustment, repair.

19. Automatic wave soldering - adjustment; automatic machines U-705, U-706 - adjustment and repair.

20. Automatic line for registration of aircraft, BTI, MLT, KBGI - adjustment.

21. Automatic machines for laying and stamping springs of magnetically controlled contacts - adjustment, repair.

22. Units for matting, aluminizing and bleeding flasks - adjustment.

23. Apparatuses for growing single crystals - setting up a gas supply and control system.

24. Hydrogen ignition terminals - installation and soldering with tin-lead solder.

25. High-frequency and ultrasonic generators - adjustment and repair.

26. Degasser - cleaning and assembly.

27. Meter of integrated circuits IIS-1 - adjustment, regulation and repair.

28. Ion exchange column - adjustment.

29. Anion and cation exchange columns for water purification - adjustment and switching in operating mode according to a given scheme.

30. Line for applying phosphor to CELT screens - adjustment.

31. Nickel and molybdenum boats for heating metal with a gas burner - manufacturing.

32. Manipulators, loaders - repair, adjustment.

33. Conveyor pumping machine for picture tubes with rotating suspended vacuum pumps - adjustment.

34. Spiral winding machines of all types, automatic spiral winding and cutting devices, automatic spiral winding machines with a constant core - adjustment and maintenance.

35. Automatic dividing machines for the production of glass matrices for the production of fine-structured meshes of electric vacuum devices - adjustment and maintenance with the preparation of diamond tools.

36. EOS welding machines - adjustment.

37. Vacuum monochromators - maintenance with replacement of electric vacuum devices.

38. Ion getter pumps - adjustment and repair.

39. Roller knives for cutting permalloy - setting.

40. Equipment for welding bulbs with metal lamp fittings ( main welding) - adjustment.

41. Assembly and welding equipment with a high degree of stabilization of the welding pulse for the installation of especially reliable PPUL - adjustment, repair.

42. Equipment of mechanized lines for the integrated production of radio components - adjustment.

43. Equipment for the production of CRTs (conveyor aluminizing machines, semi-automatic EOS welding machines, a machine for applying conductive CRT coatings, machines for applying and drying phosphor, plexiglass, varnish removal) - adjustment.

44. Annealing furnaces - winding alundum pipes with molybdenum wire coated with alundum and filled with alumina.

45. High-temperature bell furnaces - disassembling and cleaning from aluminate and aluminosilicate.

46. High-temperature furnaces "Pobeda" - welding of tungsten muffles.

47. Silite furnaces - disassembly and adjustment of the internal part.

48. Furnaces KO-14 - repair and adjustment.

49. Vacuum furnaces for sublimation of rubidium - repair and adjustment.

50. Vacuum hydrogen furnaces type OKB-80-86 - repair, adjustment.

51. Diffusion, oxidation, conveyor, hydrogen furnaces - adjustment, repair, commissioning.

52. Semi-automatic leg assembly type UP-723 - repair and adjustment.

53. Semi-automatic welding and molding of contact springs - repair and adjustment.

54. Multi-position semi-automatic devices with high-frequency heating and automatic desoldering for pumping complex electric vacuum devices - adjustment.

55. Semi-automatic devices and devices for the production of grids of electric vacuum devices - adjustment and maintenance.

56. Semi-automatic pumping machine with program control - adjustment.

57. Semi-automatic cataphoresis - adjustment.

58. Semi-automatic machines for spraying and reinforcing wire - adjustment.

59. Semi-automatic machines for assembly, sorting and testing - adjustment and repair.

60. Semi-automatic vibrating chemical cleaning type PVC - adjustment, repair.

61. Semi-automatic welding and sealing machines - repair and adjustment.

62. Semi-automatic visual inspection - adjustment.

63. Semi-automatic gluing of crystals, circuit boards - adjustment.

64. Semi-automatic tinning plates - adjustment.

65. Semi-automatic assembly of legs, type UP-723, automatic checks for breaks, short circuits and reverse currents - repair and adjustment.

66. Semi-automatic and automatic welding and molding of contact springs - repair and adjustment.

67. Semi-automatic cold welding, automatic welding of the base terminal PZhM-226 - repair, adjustment.

68. Semi-automatic scribing machines - adjustment, repair.

69. Semi-automatic devices for classification of semiconductor devices, microcircuits - adjustment, repair.

70. Semi-automatic machines for applying organic film - adjustment.

71. Semi-automatic stamping of flat legs with mechanized cutting of leads - adjustment.

72. Semi-automatic machines for forming picture tube cones - adjustment.

73. Pumping posts of the "Sketch E-358" type - repair, installation and configuration.

74. Experimental and experimental pumping posts - adjustment.

75. Single-pass presses PPG, rotary (multi-position), automatic F2-1 - adjustment.

76. Welding time regulators - adjustment, all types of repairs.

77. Machines resistance spot welding- adjustment.

78. Machines for cutting plates into crystals type M-40 - repair, adjustment.

79. Machines for straightening, forming, stretching mesh, cutting and cutting mesh strips - adjustment and repair.

80. Melting machine, centrifugal molding machine - adjustment and repair.

81. Stands for leak testing, vibration-impact stand - repair, adjustment.

82. Stands STT-2000, I9M2757010, I9M2620011 - adjustment, regulation and repair.

83. Helium leak detectors type PTI-6 - adjustment, repair.

84. Installation of thread alundation (multi-strand) - adjustment.

85. Installations for nickel plating of wire and parts - adjustment.

86. Installations for vacuum, silitov and hydrogen furnaces - adjustment of temperature and voltage control circuits.

87. Epitaxial growth installations - adjustment of thermostatic evaporator systems.

88. Installations for electrolytic etching - adjustment.

89. Vibration-chemical pickling installations - adjustment and repair of pneumatic hydraulic distribution systems.

90. Installations for infrared drying of photoresist films - adjustment, repair.

91. Vacuum spraying installations such as UVM, URM - adjustment of temperature and voltage control circuits, complete preventive repairs.

92. Precision installation for cutting electrical steel, permalloy alloys, precious metals (nickel silver) - repair, finishing of knives and adjustment.

93. Installations for electrolytic etching, galvanic tinning, installation YURMA-139000 for the production of ball electrodes - adjustment and repair.

94. Measuring installations for checking parameters - repair, adjustment.

95. Ion-beam installations of the "Vesuvius" type - adjustment, repair.

96. Installations for developing silicon wafers, applying photoresist, hardening photoresist - adjustment, repair.

97. Installations for thermocompression welding of semiconductor devices and large integrated circuits - repair and adjustment of mechanical and electrical parts.

98. Leakage control installations - repair and adjustment.

99. Photolithography line installations such as "Taran", "Lada" - adjustment, repair.

100. Measuring installations "Uran", "Vakhta" - adjustment, regulation and repair.

101. Installation for the production of desalted water type UTs-10 - adjustment.

102. Installations and semi-automatic machines for electrothermal and infrared welding of magnetically controlled contacts - adjustment, all types of repairs, maintenance.

103. Ultrasonic welding installations of the UZP type - washing, repair, adjustment, regulation.

104. Automatic wire cleaning installation for reed switches - maintenance.

105. Installation of ADS type US-OOZ - adjustment.

106. Magnetization installation type 2359002 - repair.

107. Special installation with anode voltage up to 50 kV and separate sections - testing and running.

108. Combination installations - repair, adjustment, regulation.

109. Installations for reproducing photomasks, retouching photomasks - adjustment and repair.

110. Centrifuges - repair, adjustment.

§ 58. Technological equipment adjuster, 6th category

Characteristics of work. Adjustment and regulation of complex equipment with automatic, program and mechanical control with complex kinematic, electrical, vacuum, gas and radio-electronic circuits for the production of complex devices. Repair and adjustment of complex electron beam, argon arc and thermal diffusion welding installations. Repair and adjustment of complex oil and oil-free vacuum systems. Calculation and installation of optimal permissible operating modes of equipment. Determination of wear, adjustment and replacement of mechanical, vacuum and electronic components. Calculation and production of inductors. Performing all types of repairs of serviced equipment. Drawing up sketches of complex parts, assemblies and necessary equipment. Modernization of serviced equipment when changing technological process. Checking repaired equipment, conducting climatic tests of special technological equipment in thermal chambers under conditions of low and high temperatures.

Must know: kinematic, electronic, optical and electrical circuits; vacuum and gas systems complex equipment; design features and the operating principle of program-controlled installations; purpose, rules for setting and regulating instrumentation of all systems; causes and measures to prevent malfunctions in the operation of serviced equipment; methodology for carrying out all types of repairs; calculations related to the choice of equipment operating mode, replacement of circuit elements and mechanisms.

Secondary vocational education required.

Work examples

1. Automatic crystal and plate sorting machines, automatic pinning machines - adjustment and repair.

2. Automatic soldering and pumping out of titanium-ceramic lamps - adjustment.

3. Automatic and semi-automatic machines with special units for winding mesh without slip turns, mechanized lines, automatic and semi-automatic machines for cutting mesh strips - adjustment and maintenance.

4. Automatic machines for cutting cores with PPG type F2-2, F2-4; automatic machines for infrared welding of reed switches - adjustment, repair.

5. Automatic machines U-705M, U-706M, KFA-1 with complex electronic and mechanical circuits - adjustment, repair.

6. Automatic multi-spool winding machines with program control, brand AM-99R (manufacturer - Germany) - adjustment and repair.

7. Automatic and semi-automatic pumping machines for metal-ceramic lamps - adjustment.

8. Rectifiers, power amplifiers, precision power stabilization units, temperature controllers - adjustment and repair.

9. High-frequency generators with automatic adjustment of the heating temperature of processed devices and lamp generators - adjustment and repair.

10. Complexes for measuring parameters of microcircuits of the "Elekon" type - adjustment and repair.

11. Cams for variable pitch - installation on machines, taking into account the calculation of grids according to the drawing.

12. Automatic lines for assembling radio components - adjustment.

13. Vacuum processing lines CELT - adjustment and repair.

14. Mechanized production lines for traverse mesh - adjustment and repair.

15. Quadrupole mass spectrometer type KM - adjustment and repair.

16. Vacuum monochromators - adjustment of the measuring and recording system, adjustment and repair of kinematic and optical circuits.

17. Magnetic discharge pumps of the Trion-150 type - adjustment and repair.

18. Special aggregate equipment for metal forming - adjustment.

19. Equipment for an automatic line for the production of reed switches - adjustment, repair.

20. Equipment for winding spirals and heaters - adjustment and repair with self-production individual units and parts.

21. Equipment automatic lines production of microcircuits, sputtering equipment for precision photolithography and epitaxial growth - adjustment and repair.

22. Hydrogen and electric furnaces (high temperature), diffusion furnaces with program control - adjustment and repair.

23. Semi-automatic and automatic devices for classifying devices and sorting devices into groups - adjustment and repair.

24. Semi-automatic machines for checking and classifying the static parameters of integrated circuits IIS-IM, IIS-10, type "Integral" - adjustment and repair.

25. Semi-automatic control of structures on a plate such as “Zond”, “Rassvet”, “AUT-100” - repair and adjustment of mechanical and electrical parts.

26. Pumping stations with automatic and program control, with complex metal vacuum system, with an automatic induction heater for instrument fittings - adjustment and repair.

27. Pumping stations for pumping out vidicons and superorticons, pumping posts type SBM-2-300100 - adjustment and repair.

28. Automatic presses F2-3 - adjustment.

29. Devices for grinding and polishing silicon and germanium wafers - installation with complex alignment (accuracy up to 0.001 mm).

30. Semi-automatic pumping machines MGL type "Railway" - repair, installation and configuration.

31. Multi-position, multi-spindle aggregate machines of type "AA" - adjustment and preparation of complex calculations for adjustment.

32. Machines with electronic circuits for diamond cutting of semiconductor materials - adjustment and repair.

33. Highly sensitive leak detectors SVT-1 - repair and adjustment.

34. Electron beam and electron projection thermal diffusion installations - repair and adjustment.

35. Installations for photo printing of screens - setup, adjustment and repair.

36. Installations for producing single crystals using the Verneuil, Czochralski methods from solutions in molten salts, zone melting, etc. - setup and launch.

37. Installations for producing gallium arsenide from the melt and gas phase, UVN-2M-2 installations - adjustment and repair.

38. Installations (automatic machines) for contacting and scribing plates ZO4DA-4, A-1, "Almaz" - adjustment and repair.

39. Vacuum, vacuum-plasma semi-automatic installations - adjustment of automatic cycle control systems, evaporator power control systems, automatic pumping systems.

40. Vacuum deposition installations with automatic control of the process of deposition of metals, dielectrics, semiconductors, as well as with computer control - adjustment and repair.

41. Control settings technological means type KTS, checking static parameters on a plate of type "EM-640" and "Zond-A-4M", monitoring electrical parameters of LSI - adjustment, calibration, repair.

42. Installations for cutting plates - adjustment and repair.

43. Vacuum (ion-plasma) installations - complete and preventive repairs, adjustment.

44. Laser installations of the "Kizil" type - complete and preventive repair of the optical system and electrical circuit.

45. Installations for alignment and exposure of all systems - repair and adjustment, adjustment of the optical system.

46. High-frequency, high-voltage, plasma installations such as URM, UVN and PUF-80 - adjustment and repair.

47. ADS installations in an argon atmosphere, type UES-3 - adjustment and repair.

48. Gas distribution devices and programmers for diffusion furnaces - setup and startup.

49. Printing devices, high-speed - adjustment and repair.

§ 59. Technological equipment adjuster of the 7th category

Characteristics of work. Adjustment and regulation of complex equipment with program control and kinematic, electrical, radio-electronic, pneumatic, hydraulic, vacuum circuits for the vacuum of complex devices. Setting up equipment with quantum devices of all types. Maintenance and implementation of a complex of repair and restoration work on elements of mechanical, optical, vacuum, pneumatic, electronic and electrical systems of technological equipment for the production of VLSI products with minimum sizes elements up to 2 microns. Installation of all types of technological equipment. Calculation and installation of optimal operating modes for equipment of increased complexity.

Must know: kinematic, electrical, radio-electronic, pneumatic, hydraulic and vacuum circuits of equipment, design features and operating principles of program-controlled units; purpose, methodology for setting up and regulating instrumentation of all systems and diagnostic stands; typical malfunctions of serviced equipment and measures to eliminate them; methodology for carrying out all types of repair work.

Secondary vocational education required.

Work examples

1. Automatic installation and connection of leads and crystals type EM-4085, EM-4085-11, EM-4085-4, EM-4060P2 - adjustment and repair.

2. Automatic diffusion systems with remote program control of the technological process such as APL and APLD - adjustment and repair.

3. Automatic and semi-automatic pumping lines with program control - comprehensive setup.

4. Image generator EM-5089, photo repeater EM-5062 - adjustment and repair.

5. Equipment for epitaxial growth of layers, magnetron sputtering of metal dielectric layers, plasma-chemical etching with automatic program control - adjustment and repair.

6. Hydraulic press 160 t DG2432A - adjustment and repair of electrical circuits and hydraulic systems.

7. Universal system control of production mechanisms USUPM-01, electronic process control devices PVK - 15 x 20 - adjustment, repair and maintenance.

8. Probe installation EM-b020 - adjustment and repair.

9. Installations for plasma cleaning and microplasma welding - adjustment and repair.

10. Installations for monitoring screens on TMN with an automatic control system - adjustment and repair.

§ 60. Technological equipment adjuster, 8th category

Characteristics of work. Complex adjustment, regulation and commissioning of unique and experimental equipment equipped with microprocessor technology, functional electronic units with complex hydraulic, kinematic, gas, vacuum electrical and radio-electronic circuits. Adjustment and repair of computer systems included in the set of serviced technological equipment. Repair of sensors of universal control systems of various technological installations. Diagnostics and prevention of malfunctions of all systems and equipment components. Drawing up and adjusting technological programs. Analysis and systematization of operation failures of serviced technological equipment and development of recommendations to improve their reliability.

Must know: kinematic, hydraulic, pneumatic and electrical circuits, vacuum and gas systems of unique and experimental equipment; design features and operating principles of technological installations with complex system automatic control of technological processes using computers and microprocessor technology; methods for constructing control systems based on microprocessor technology, micro- and mini-computers; ways to adjust technological and test programs; main programming languages; calculations related to the choice of equipment operating mode, replacement of circuit elements and mechanisms; theoretical foundations of mechanics, electrical, radio and thermal engineering.

Secondary vocational education required.

Work examples

1. Automatic microlithography "Lada-150A" - adjustment and repair.

2. Automatic plasma-chemical removal of photoresist "Plasma-125150" - adjustment and repair.

3. Automatic plasma-chemical etching of metal films of the "Plasma ND 125 1M" type - adjustment and repair.

4. Automated continuous operation unit with a magnetron sputtering system of the "Oratorium 5" type - adjustment and repair.

5. Automatic complexes for the production of VLSI type "Osnova" - adjustment and repair.

6. A set of equipment for the production of metallized photo masks "Camellia" - adjustment.

7. Computer systems such as "Orion", "DVK" - adjustment and repair.

8. Equipment based on microprocessor technology with internal self-diagnosis, type "Lada-36" - adjustment and repair.

9. Robotic microcircuit assembly complexes such as "UVPA", "AZS.A" - adjustment and repair.

10. Installations for automated welding of microcircuits such as OZUN-10000, EM-4020, EM-490A - adjustment and repair.

11. Installations for vacuum processing and production of image intensifier photocathodes - adjustment and repair.

12. High-performance continuous installations with a magnetron sputtering system of the "Magma-2M" type - adjustment and repair.

13. Installations for deposition of layers of silicon nitride, polycrystalline silicon, doped and undoped layers of silicon dioxide, type “Isotron-4-150”, “Isotron-3-150” - adjustment and repair.

14. Combination and animation installations type EM-584 (A and B), AYUR - adjustment and repair.

15. Installations for epitaxial growth of structures A3 B5 type "Emos-ZOO", "Epitron" - adjustment and repair.

The adjuster of technological equipment for modern metal-cutting machines is a highly qualified specialist. The demand for such positions is constantly growing due to the development of product manufacturing technologies. Employers' wishes have changed over the years last years, the legislative part in the industry lags behind the requirements of the real situation.

General requirements for professional knowledge

A CNC machine operator must have extensive knowledge to efficient work in production. The versatility of the profession lies in the ability to find competent solutions and take on the responsibility of initial repairs before the arrival of the appropriate services.

The adjuster is required to:

competent selection of cutting tools;
compliance with cutting conditions;
programming both technological programs and user data;
carry out competent and quick diagnostics of faults in mechanical, electrical, pneumatic and hydraulic parts of equipment;
have a complete knowledge in the field of metal science: steel grades, manufacturing methods, processing modes;
be able to read diagrams fluently: electrical, hydraulic, pneumatic.

Education and other criteria

With all the requirements, the position of an adjuster belongs to the category of workers. The place is intended for persons over 18 years of age who have a secondary specialized education in the field of industrial equipment. An assigned category is required to perform your duties. medical examination with the column “Good”.

For admission to workplace training is carried out or the applicant is provided with a ready-made electrical safety certification. IN Western companies installers are trained to work with electrical equipment with voltages up to 1000 V.

The specialty “CNC machine operator” provides qualifications in the field of IT:

programming experience in C++ languages;
creation of databases;
knowledge of graphic editors;
knowledge of SCADA systems for working with graphical interfaces;
Fluency operating systems for PC.

If you already have electrical safety certification, you will in any case have to undergo retraining for the specifics of the enterprise. For this purpose, courses are held for adjusters in employment organizations.

What regulatory documents do you need to know?

The basis for safe work is timely informing workers about the rules of conduct with electrical installations. To systematize approaches to emergency situations, they are guided by intersectoral labor protection rules in existing electrical installations and standards for their operation.

IN basic course training included:

Fire safety.
Rules for providing first aid to victims.
Instructions for using protective equipment.
Ways to free a person if he is under voltage.
When using crane equipment, all workers must become familiar with the principles of slinging loads and operating mechanisms.
A lecture is held directly at the enterprise, including the daily routine.
To perform work in the order of current operation, the following are given:

Additional requirements

The process equipment operator's instructions include the responsibility of each worker on CNC machines to understand the operating principle of multi-axis systems of a particular manufacturer. The level of communication with electronic parts of a PC should be above average. Technological programs are formed directly by the employee.

He is in charge of all the time characteristics, the choice of tool mounting dimensions, the task of moving all axes, and compliance with the program processing cycle. Responsibilities include all necessary retooling activities production line for new product sizes.

At the beginning of the shift, the employee must inspect the received machine and line to ensure that all parts are in good working order. Check the levels of filled liquids: oil, coolant, serviceability of electrical systems. Conduct periodic check fixed equipment during long production downtimes. Guided follow step by step instructions for machine readjustment. The employee’s responsibilities include interaction with services producing on site.

Electrical experience

The process equipment adjuster must have the knowledge of workers from parallel services involved in production maintenance. Direct participation in user work lies on the shoulders of the operator, and the service technician performs the function of the main regulator of the performance of all parts of the machine.

It is necessary to diagnose the serviceability of the measuring systems that the instrumentation mechanic replaces. Participate in identifying automation failures together with electrical service specialists. In case of a floating fault, a cyclic testing of mechanisms and lines is carried out, which is implemented by a process equipment adjuster using a software interface.

Diagnostics are carried out according to the error catalog included with the CNC machine. Instrumentation mechanic cannot carry out all the work alone, so the installer provides all possible assistance: checking the indication of measuring systems, monitoring the level on the monitor screen, temperature conditions are set in the masks of the machine software interface.

It is also necessary to participate in replacing mechanical parts of the machine, as well as carrying out unscheduled Maintenance after repair and commissioning work.

Current moments of work activity

Under the direct supervision of the adjuster are:

integrity and operation of all level gauges, thermocouples, speed meters;
methods for primary diagnostics of the performance of engines, pumps, transmission systems, hydraulic cylinders;
methods for diagnosing backlash on axial propeller pairs using a micrometer;
using a measuring tool to determine technological gaps and roughness of the surface being processed;
timely report to superiors about unscheduled repairs of the machine, providing information about the cause of the malfunction and the culprit of the incident;
introduction of new processing programs during the debugging period, making corrections to achieve given dimensions products.

In addition to the listed functions, the responsibilities of a process equipment adjuster include initial training for new employees to maintain documentation containing all stages of the work shift, periodic inspections of equipment and scheduled repairs. Accounting journals are also maintained finished products, defects and accepted workpieces.

What can an employee do on his own initiative?

The process equipment adjuster, as well as every employee of the enterprise, can make proposals for improving overall production:

machine and line design;
methods and modes of processing parts;
optimizing the working time of shift personnel if, as a result of the measures, there is a decrease in unscheduled downtime;
make urgent demands to eliminate violations fire safety or threats to working personnel;
if there is a risk of material damage to the enterprise, report to management;
stop the work process if there are deviations in the quality of the finished product.

What rights does an employee have?

The adjuster may object to the work in the following cases:

in the absence of protective equipment;
if the tool is faulty;
in the absence of the necessary documentation;
exceeding working hours;
performing work unrelated to the employee’s position;
if the manager’s order leads to material damage to the enterprise or creates a threat to the health and life of others;
the employee has not been retrained on the new equipment.

What can be the liability for violations?

The profession of a process equipment adjuster implies not only the performance of duties at the workplace, but also responsibility for rash actions in the form of material compensation or administrative punishment.