Using edgebanding equipment, the material can be glued to the edges of workpieces using special superglue. Without this device, not a single woodworking enterprise will be able to function. Manufacturers from all over the world can recommend a different range of these machines. The system of this device is not complicated, so you can make a portable edge banding machine yourself.

Nowadays, this special equipment acts basis for the manufacture of products at furniture factories. Edgebanding is a gluing process finishing material, in order to guarantee an attractive appearance product. This method has become widespread in the manufacture of furniture, where limited edges of slabs or panel elements are subject to beautiful finish. Today there is huge selection patterns and colors, which forces designers to create new machines.

The material used can be paper, melamine, veneer, ABC, PVC, with a thickness of 0.4 - 3 mm and a width of 2 - 6 cm. The basis of the technology is considered to be the “workpiece - glue - material” system. Thanks to compression and rearrangement, the cladding is thoroughly strengthened at the edge.

Many machines focus on the use of glue, which melts when heated and quickly hardens when cooled. This technique requires strict adjustment of the temperature order and pressing of the parts to be glued using a certain force. If you don’t think about it, the system may lose stability and the cladding may fall off.

Device design

In the equipment frame there is a table made of textolite or a similar material, which prevents the workpiece from being damaged. The main module is installed on the table, behind which a milling unit can be located to eliminate overhangs. The advantage of such equipment can be characterized by its mobility, since its dimensions make it possible to transport the power machine to the location of the part. In addition, there are plug-in guides to function with solid strip cladding.

Feeding system includes:

• roll;
• guillotine;
• rollers.

For the base, the lining material is introduced into the magazine, from which the tape is drawn into the gluing area by rollers. To adjust the rate of feed of the tape, the electric drive of the rollers must have a controlled rotation frequency. The guillotine cuts the tape in such a way that its length is sufficient to cover the entire edge and 25 mm for the allowance. The electric drive of the guillotine can be automatic or pneumatic. Using the workpiece location sensor, the moment of operation of the guillotine is determined.

Machine equipment

The machine is often equipped system for heating and applying glue. This is produced in two different alternatives - for the edge material to be supplied with or without adhesive. With option 1, superglue is already in the tape, however, it is heated with heated air using a hairdryer. In case 2, superglue is heated in a bath and applied to the plane of the tape using a roller. It should be noted that certain modifications have 2 rollers, the second of which is needed for applying the adhesive composition to the edge of the part.

The next component is a glue bath, where superglue for an edge banding machine is heated to a temperature of 200 degrees, does not burn, has a uniform thickness and circulates well.

Mostly used:

• Teflon coated baths;
• temperature sensors.

Certain modifications have a cartridge for applying the selected adhesive to the surface.

The pressure system looks like a main roller. If the tape comes into contact with the finishing material, a specific compression force appears on these parts. If the manual edge banding machine has a mechanical feed, the tape is pressed onto the edge by one or more rollers, which are placed alternately.

In equipment with manual feeding of the part, this function can be performed by a person who feeds the part and at the same time presses it against the exiting belt.

One or 2-3 rollers are used as support.. However, this method will require good skills. In addition to the measured order, the feed rate of the workpiece and the tape is constantly adjusted in order to prevent tearing or assembling of the tape. The most complex equipment makes it possible to control the machine in automatic mode using electronics.

How the device works

For gluing, a tape is used, the width of which is 2-5 mm greater than the height of the element. This is done to accurately close the edge. As a rule, after gluing, so-called overhangs remain, which are indicated on both edges. In order to remove them, a milling module is used, which cuts off the lining that extends beyond the boundaries of the part.

Usually the mechanism is equipped high-speed drive with 12 thousand revolutions per minute so as not to damage the plane. The module also takes into account limited rollers for correct installation blanks. The unit is equipped with 2 cutters with drives; it is adjusted to the required height of the part. In order to delicately adjust the module and secure it, a moving system with a “screw-nut” transmission is used.

After cutting with a knife, the tape is glued to the edge. In order to eliminate it, you should use a trimming module, the system of which can be different. The simplest type involves a circular saw, which has vertical movement and is equipped with a drive with low power.

Upon a special command, this electric saw enters the working area of ​​the edger and saws off the excess section of the cladding. This principle can only function in machines with manual feed. If delivery is mechanized, the end module is the most complex. A power saw with a drive is inserted according to the instructions for the machine on a carriage, which has 2 short directions: the first for feeding the saw to eliminate the tape allowance, and the 2nd for an even speed of feeding the workpiece. The power edge banding machine can be supplemented with a large number of multifunctional elements.

Manually fed edging devices are used not only at home or in workshops. Even big ones furniture companies have this device for rapid repair and cladding of exclusive blanks and small batches of parts.

Thanks to the presence of processors and controllers, devices with manual part feeding are considered very convenient and easy to operate. The main processes during operation are the feed rate, automated temperature control, and, in addition, the length of the glued material.

The manual feed unit operates with material up to 3 mm, consumes about 2 kW of electricity, and covers an area of ​​up to 2-3 square meters. meters, is serviced by one user and maintains a workpiece feed rate of 6 meters per minute. In order for the machine systems to be able to operate, a system under a pressure of 0.6 MPa of compressed air is connected.

Usually the machine is tested first, while monitoring the safety of the adhesive seam and the degree of glue adhesion. To perform the test, it is possible to use a colorless PVC film, which makes it possible to observe the distribution of the adhesive composition after compression and polymerization. If the work shift changes, it is also recommended to carry out tests to prevent the emergence of a hidden disorder.

The entire cutting mechanism is well sharpened. This applies to knives and cutters. Be sure to clean the glue tray regularly.

The edge banding unit may have fencing and markings for heated surfaces. The device frame must be grounded. The device should be connected to a suction system, since heated superglue can release toxic substances that pose a health hazard.

Such a device does not require any complex setup. It is necessary to adjust the heating temperature, correctly set the rotation speed of the rollers that apply superglue, and the feed speed. It is very important that when applying the volume of glue is optimal corresponded necessary conditions . If it is not enough, the strength of the relationship between the material used and the workpiece may be lost. Excess glue will result in excess amount being applied to the surface and causing dirt.

Self-production of the machine

Due to the significant cost of edge banding equipment, many people choose homemade edge banding devices, however, their safety equipment is lame, for this reason you should behave very carefully. First of all, rather than thinking about the design of a machine, you should focus on the thickness of the material used, with which the special equipment will function, think about what material it will function with, and what kind of devices must be included. For the base, you should organize a base that contains a system for supplying finishing material, pressing, heating and applying an adhesive composition.

The standard equipment of the machine includes:

Edge banding machines are used in almost all woodworking companies, but their design and system components can vary significantly. This depends mainly on the size of the work that is performed using this device.

For the most modern and complex modifications of edge banding machines, take into account tank for heating glue and applying this composition to the edge. The tank is equipped with handles and a roller that rolls the material to the edge, which in this machine is located on a special separate support. These devices are intended for gluing plastic of increased thickness to workpieces.

Overhangs of material that occur when facing with homemade machines are usually removed manually using specialized devices.

These include a variety of longitudinal guillotine devices that cut off the overhang and form chamfers on the edges of the product. All system components are secured with convenient handles for control.

Worth remembering that when working on such a block, you should use facing material in rolls that have already been applied adhesive composition, otherwise you simply won’t be able to secure absolutely anything. Since for the production of edge banding machine with my own hands You will still need certain parts, do not expect that the manufacture of the unit will cost you very little.

To process the edges of MDF, chipboard or other similar varieties of modern sheet materials you need to use special edging equipment. It is very difficult to do such work manually, without the use of special mechanisms. To get an excellent result, you need to do everything very painstakingly and subtly.

You can purchase such equipment, but it is very expensive. As a result of this, more economical option There will be a home-made edge banding machine, which, given the drawings, anyone can make.

Design of a homemade edge processing machine

The simplest machine in its design for processing the edges of modern sheet materials consists of the following elements:

• mechanism for feeding material from a roll to the edge;
• pressure roller;
• adhesive heater;
• adhesive application system.

To make a homemade edge banding machine with your own hands, you can use individual spare parts for various power tools or ready-made household electrical appliances.

For example, a regular hair dryer can be used as a heater; the function of driving the pressure roller can be successfully performed by a hand-held electric drill.

What parts should be in the machine

To make the drawing and design of such a device simpler, when working, you can use materials on which glue has already been previously applied. In this case, not only will the process of processing material edges be simplified, but the size of the entire machine will also be reduced.

To move the workpiece along the pressure roller, you can use some kind of special guide mechanism or do it manually, which, again, will simplify its design.

If it is not possible to use material with glue applied, it is additionally necessary to equip the machine with a container in which the glue will be constantly heated during operation.

For the convenience of performing all work with the machine, it must have a separate mechanism that cuts off excess material for finishing edges, which necessarily arise during such work. For this you can use any guillotine device. The most convenient option There will be a longitudinal device that cuts off all excess directly as the workpiece moves.

Thus, making an edge banding machine with your own hands is not at all difficult, and you will not need to buy any expensive parts. Therefore, using it to repair furniture will be a very simple and not at all expensive process.

Examples of drawings and diagrams

Edge covering of furniture parts is important stage its production. High-quality edges help protect the material, be it wood or plywood, from various negative impacts, and also give it a beautiful and finished look.

Any normal enterprise engaged in the manufacture of furniture is required to have equipment for edging. There is a special unit for this, which is called an edge banding machine.

If you have your own small production or you are just a single craftsman making various wood products, then you don’t have to waste money and buy such a device. It is relatively easy to make with your own hands, spending a little time and effort. A homemade edge banding machine will perform its task no worse than a factory unit, but will cost the owner significantly less.

The operating principle of an edge banding machine and some device options

This device is widely used both in private workshops and in industrial scale. The following can be used as working material for decorating wooden products:

1. Paper.
2. Veneer.
3. Melamine.

The typical width of the cladding is approximately 2-5 centimeters, and the thickness can vary between 0.4-3 millimeters.

The essence of the device is that a facing material is passed through it, onto which glue is applied using special rollers. It is important to choose the normal temperature at which the glue will set at its best.

Of course, if we are talking about making an edge banding machine with your own hands, then it is unlikely to have some of the advanced functions of a factory product, for example, heating the glue. Although it is quite easy to organize even this mechanism - it just takes a little more patience and time.

As for the types of the device in question, the following options are distinguished:

• For working with curved edges. Usually, manual feeding of material is used here, since the master needs to adjust in time to the next bend on the part and rushing for an automatic belt will definitely not work.
• For straight cutting. Such products, as a rule, have automatic feeding. They are most often used in the mass production of furniture or other things made of wood.

Typical design

In order for the manufacture of an edge trimming machine to be successful with your own hands, you need to become familiar with the typical design of such a unit.

The cladding supply system consists of a roll, a guillotine and special rollers. There is also a special magazine where the beginning of the tape is fed. It is pulled by rollers to the very part that needs to be processed, along the way being covered with a layer of suitable glue, heated to the desired temperature.

The mentioned rollers must have an adjustable speed; this is the only way to organize the optimal tape feed speed. A guillotine is needed to cut the material to the required length. Trimming occurs both automatically and manual mode, depending on the type of device and its tasks. The trim is adjusted so that approximately 25-30 millimeters of allowance remains.

There are some types facing materials, which immediately come with glue applied to them. In this case, it is enough to warm them up before use. If this is not the case, then the glue is contained separately in a special tray. Its temperature takes typical values ​​of 150-200 degrees Celsius.

Press between wooden part and cladding is performed with a special support roller, although there may be several of them. When making a homemade edge banding machine, you can get by with just one such element, adding the necessary force with your physical strength.

Video: Homemade edging machine.

How to make the device yourself

Since the units in question have a fairly high price on the market, many craftsmen are willing to spend some time making them themselves. In principle, this option will also be quite sufficient for normal operation, but here you will have to pay more attention to safety precautions and use the device very carefully.

First, you need to acquire the necessary components. The standard package includes:

1. Automatic trim cutting unit.
2. The rotation control unit for the rotation of the rollers feeding the tape is good if it is equipped with a special indicator.
3. A place for heating the glue, some kind of thermostat.
4. Adhesive tape supply unit.
5. Guides that will help to properly fix the workpiece.

If you have stocked up with everything you need, you can start assembling. Of course, nothing prevents you from moving a little away from the accepted configuration and adding some of your own additional components that will help make the device more convenient and functional.

It is very difficult to give any specific advice on assembly, because you cannot predict what parts a person will be able to find and how he will manage them. The main thing to do is to look at a typical diagram of the unit and connect the specified components in the correct order. First, filling the material for cladding, then stretching it with applying glue, further delivery to wooden product and a sticker.

As a conclusion, it is worth noting that any person who has experience working with mechanisms, basic electronics and tools will be able to make an edge banding machine with their own hands. A little imagination - and you will get what you want.

An edging machine for chipboards, the price of which starts at 20 thousand rubles, is widely used in the production of furniture. When chipboard is sawn, it is necessary to edge the parts. Therefore, not a single furniture workshop can do without an edging machine.

Using a factory, homemade, automatic or manual unit, the edge unit performs two main functions.

• Gives furniture pieces an attractive appearance. By covering all the chipboard sections, the products acquire the desired aesthetics.
• Protects against moisture, swelling, and premature wear. The chipboard sections overlap, preventing the penetration of moisture into the furniture, which can accelerate the wear process of products.

The better the quality of the edging machine, the more durable and attractive the furniture will be made. Therefore, the main task of the owner furniture workshop- choose a good unit. If we are talking about home production, you can assemble it yourself homemade unit for furniture assembly. This issue requires more radical solutions than buying a factory machine, but it may well justify itself.

Devices that process glass and chipboard edges are similar in many ways. Glass is used in furniture production quite wide. Therefore, it is not uncommon for workshops to be equipped with devices that make it possible to produce glass the desired shape, process its edges and glue it to furniture facades.

Species

Machines for edge work are divided into several types.

1. Simple machines. Apart from applying edge material, they have no other functions. Good decision For self made with your own hands at home when making furniture.
2. Devices of medium complexity that are capable of edging, trimming overhangs and adjusting the thickness of edges.
3. Professional. It is impossible to assemble such devices with your own hands. In this case, professional machines first align the edges, remove a small layer of material to prevent chipping, after which they apply glue and glue the edges. The professional machine also cuts overhangs, end parts, and polishes joints.

Some models are capable of processing edges on both sides of the product at the same time. Automatic machines work on 4 sides in one go. But such equipment is only relevant for factory use.

Depending on the feed, the machines are divided into 2 categories:

• With manual feed. This is a curved machine that allows you to perform quite complex work;
• With automatic feeding. They are only capable of processing straight edges.

Automatic feed machines

They should be considered separately, since this equipment is the most common and widely used in furniture production.

The design includes several basic elements of an automatic feed machine:

• Bed with work table;
• Feeding system;
• Glue application system;
• Clamps;
• Milling, trimming and polishing units.

Bed and work table

• The base of the machine is usually made of metal. But if you want to make a homemade unit by assembling it with your own hands, you can use other designs for the frame;
• There is a desktop on the bed;
• The desktop is made of textolite. This material has a low coefficient of friction and practically does not wear out during use;
• Due to the use of textolite, the work table ensures easy sliding of workpieces over its surface and does not scratch;
• The table serves as a place to place the main work unit and auxiliary systems.

Feeding system

The feeding system includes:

• A magazine where a roll of finished edges is installed;
• Feed rollers. The operator regulates the rotation speed of the roller with his own hands, which allows him to adjust the optimal speed of feeding the edge onto the furniture workpiece;
• Guillotine made of steel. This element of the machine provides edge trimming;
• Guillotines are equipped with mechanical or pneumatic drives;
• Pruning is carried out with a small margin;
• The cutter can be scissors or a knife;
• Scissors cut thin edges up to 1 mm thick;
• The knife is designed to work with thick edges up to 3 mm.

Glue application system

1. Edge tapes can be with or without a layer of adhesive already applied.
2. If it is a tape with glue, then the glue is heated using an industrial hair dryer. After heating, the glue melts, which allows you to glue the edge to a piece of furniture.
3. If glue is not provided on the edge, then the machine is equipped with a glue tray made of Teflon-coated material. The heating element heats the bath to a temperature of 150 to 200 degrees. In this case, the bath must ensure continuous circulation so that the glue remains homogeneous. When the heating element reaches the desired temperature, the sensor is triggered. Such machines may have 1 or 2 rollers for applying glue. The first one applies glue to the edge, and the second one to the blank of future furniture.

Clamps

• When the heating element and glue complete their work, the glued tape should be pressed. For this, a special press group or simply clamps are used;
• If you simply stick the tape on with your own hands, it will quickly come off. Clamps provide the required quality of edge finishing;
• The mold consists of special support rollers;
• If this is an automatic machine, then it has one main pressure roller and a couple more auxiliary ones, which are called booster;
• The manual unit requires you to press it with your own hands;
• The disadvantage of manual work is that the result is not of the same quality and evenness as automatic.

Nodes

Planning to make a homemade unit or purchase factory model type KM 40, pay attention to the three machine components.

1. Milling. He trims the overhangs of the tape that extend beyond the product. When gluing, edges are used that are 2-5 mm longer. These overlaps are called overhangs. Milling units are equipped with cutters, each of which has its own electric drive.
2. Trimming. Since the edges are cut to length, this excess should be removed. These functions are performed by the trimming unit. It is presented in the form of a circular saw operating at high rotation speed to obtain a high-quality, precise cut.
3. Polishing. This unit is not present on all machines. Equipping a homemade unit with a polishing unit is the dream of many craftsmen. Polishing gives the workpiece a finished, attractive appearance. The unit is also capable of polishing glass and removing excess glue from the surface.

KM 40

Let us consider separately the popular edging unit, which is called KM 40.

Model KM 40 has several features:

• Processes small and large curved workpieces;
• Can be placed permanently and moved to perform work on-site to the customer;
• KM 40 allows you to regulate the temperature of the glue bath. The electronic panel on KM 40 is used to select the desired temperature regime in the range from 120 to 220 degrees;
• KM 40 is equipped with an edge thickness adjustment unit. The adjustment range is 0.3-3 millimeters;
• KM has the function of adjusting the thickness of the applied adhesive layer;
• KM 40 automatically feeds the edge strip due to the operation of a separate electric motor;
• KM 40 can use tapes with a width of 10 to 60 mm and a thickness of 0.3 to 3 mm;
• The price of the KM 40 device is about 50 thousand rubles.

When choosing a machine for working with edges, give preference to proven, functional and reliable models.

Using edge banding equipment, the material can be glued to the edges of workpieces using special glue. Without this unit, not a single woodworking enterprise will be able to operate. Manufacturers from all over the world can offer a different range of these machines. The design of this device is not at all complicated, so you can make a portable edge banding machine yourself.

Purpose of edge banding machine

The first edge banding machine was invented a very long time ago, to be precise - in five years it will be half a century since the in-line machine for edge banding using hot melt adhesive appeared. Currently, this equipment serves as the basis for production at furniture factories. There are many manufacturing companies of these machines from Germany, Italy, Austria, Czech Republic, Spain, Japan, Turkey and China.

Edgebanding is the process of gluing a veneer material to the edge to provide a beautiful appearance to the product. This method got widespread in the production of furniture, where the narrow edges of slabs or panel parts are subject to beautiful finishing. Today there is a huge selection of patterns and shades, which forces designers to develop new edge banding machines.

The material you can use is paper, veneer, melamine, ABC, PVC, the thickness of which is 0.4 - 3 millimeters and the width is 2 - 6 centimeters. The basis of the technology is the “workpiece - adhesive mixture - glued material” system. Thanks to special compression and transformation, the cladding is securely attached to the edge.

Many edgebanding machines rely on the use of hot-melt adhesive, which melts when heated and quickly hardens when cooled. This technology requires strict regulation of the temperature regime and pressing of the glued components using a set force. If you don't think about it, the system may lose stability and the cladding may fall off.

Design of edge banding machine

A table made of textolite or similar material is placed on the bed, which prevents damage to the workpiece. A base module is mounted on the table, behind which a milling module can be placed to eliminate overhangs. The advantage of such equipment is its mobility, since its dimensions allow the machine to be moved to the location of the part. There are also interchangeable guides, as in the photo of edge banding machines on our website, to work with solid strip facing.

The feeding system includes roll, guillotine and rollers. To begin with, the lining material is installed in the magazine, from which the tape is pulled with rollers into the gluing area. To adjust the belt feed speed, the roller drive must have an adjustable speed. The guillotine cuts the tape so that it is long enough to cover the entire edge and 25 millimeters for the allowance. The guillotine drive can be mechanical or pneumatic. Using a workpiece position sensor, the moment the guillotine is triggered is determined.

The machine is often equipped with a system for heating and applying glue. This is done in two different options- so that the edging material is supplied with or without a layer of adhesive. In the first option, the glue is already contained on the tape, but it is heated with hot air using an industrial hair dryer. In the second case, the glue is heated in a special bath and applied to the surface of the tape using a drive roller. It is worth noting that some models have two rollers, the second of which is intended for applying adhesive to the edge of the workpiece.

The next element is the glue bath, where the glue for the edge banding machine is heated to a temperature of 150-200 degrees Celsius, does not burn, has a uniform consistency and circulates well. Teflon-coated baths and temperature sensors are mainly used. Some models have a special cartridge for applying glue to the surface.

The clamping system has the form of a support roller. When the tape comes into contact with the facing material, a certain compression force is generated on these components. If the edge banding machine has a power feed, the tape is pressed against the edge of the part by one or more rollers, which are arranged in series. In equipment with manual part feeding, this function can be performed by a person who feeds the part and at the same time presses it against the exiting belt.

One or two or three rollers are used as support. But this method requires good skills. In addition to the uniform mode, the feeding speed of the workpiece and the belt is constantly adjusted to avoid tearing or bunching of the belt. More complex equipment allows you to control the machine automatically, using electronics.

For gluing, a tape is used, the width of which is 2-5 millimeters greater than the height of the part. This is done to ensure that the edge is closed. As a rule, after gluing, so-called overhangs remain, which protrude from both sides. To remove them, a milling module is used, which cuts off all the cladding that extends beyond the part.

Typically, the tool is equipped with a high-speed drive with 10-12 thousand revolutions per minute to leave the surface undamaged. The module also includes limit rollers for proper installation blanks. The module is equipped with two cutters with individual drives; it is adjusted to the desired height of the part. To fine-tune the module and fix it, a moving mechanism with a special “screw-nut” transmission is used.

After cutting with a guillotine, the tape with an allowance is glued to the edge. To remove it, you need to use a trimming module, the design of which can be very different. The simplest option is a circular saw, which is equipped with vertical movement and is equipped with a low-power drive.

Upon a special command, this saw goes into work area edge saw and saws off the excess part of the cladding. This principle can only work on machines with manual part feeding. If the feed is mechanized, the end module is more complex. The saw with a drive is installed according to the instructions of the edge banding machine on a carriage that has two short strokes: the first for feeding the saw to eliminate the tape allowance, and the second for an even feed speed of the workpiece and saw.

Edge banding machine can be supplemented with many functional parts that affect its performance, automate some processes, and also prepare and bring the edge to perfection. Modules can be sharpened to a specific size, type of facing material or type of workpiece. Robust design provides high-quality gluing of straight and radius furniture blanks.

Working principle of edge banding machine

Manual edging devices are used not only at home or in craft workshops. Even large furniture companies have this device for quick repair and veneering of exclusive or curved workpieces, small batches of parts.

Thanks to the presence of processors, controllers and monitoring systems, devices with manual part feeding are very convenient and easy to prepare and manage. The main processes during operation are the feed speed, automatic temperature control, and the length of the material to be glued.

An edge banding machine with manual part feeding works with material up to 3 millimeters, consumes approximately 2 kW of electricity, occupies an area of ​​up to 2-3 square meters, is operated by one person and maintains a part feeding speed of 3-6 meters per minute. In order for all machine systems to function, a compressed air supply system under 0.6 MPa pressure is connected.

Usually, the edge banding machine is first tested, and the reliability of the adhesive seam and the degree of adhesion of the adhesive are monitored. To carry out the test, you can use a transparent PVC film, which allows you to observe the distribution of the adhesive after compression and polymerization. When work shifts change, it is also recommended to conduct tests to prevent the occurrence of a latent disorder.

All cutting tool sharpens well. This applies to guillotine knives and cutters. Remember to clean the glue tray regularly. The edge banding machine can be equipped with a guard and have markings for heated surfaces. The machine bed must be grounded. The device must be connected to a suction system, as heated adhesive can release toxic substances that pose a health hazard.

Such a device does not require any configuration. It is necessary to adjust the heating temperature of the glue and tape, correctly set the rotation speed of the rollers that apply the glue, as well as the feed speed. It is very important that when applying to an edge or tape, the amount of adhesive is optimal for all conditions. If it is not enough, the bond strength between the material and the workpiece may be lost. Excess glue will cause excess to be squeezed onto the surface and cause dirt to appear.

What does the work cycle look like? The workpiece moves along the edge banding machine. The saw carriage begins to move at feed speed in the same direction. For a short time, the saw becomes motionless and cuts off the excess part of the tape. To prevent the machine from damaging the part during operation, there is a limit roller. To remove sawing waste, a branch of the aspiration system is connected to the trimming module.

Classification of edge banding machines

Edging machines are divided into the following types: machines for curved edges and machines for straight edges. In the design of devices for facing a straight edge, as a rule, automatic material feeding is used; in edge banding machines for curved edges, manual material feeding is used. Manual edge banding machines are not intended for large factories. There are combined machines, which can operate in different modes and provide for both manual and automatic feeding of the workpiece.

Edgebanding machines come in single- and double-sided versions. The first of them have high cost and pay off exclusively in conditions of large and medium-sized production. These machines can only trim rectangular edges, but they have many functions that positioning machines do not have.

These are mainly operations that are associated with eliminating defects and giving products a finished look. Double-sided edge banding machines are identical in functionality to the previous type, but are capable of finishing edges on both sides simultaneously due to more complex mechanics.

Recently, portable machines have appeared that have a special bath for heating the glue to an acceptable temperature. It is equipped with several handles and a roller for rolling the cladding to the edge. When used in this way, the cladding is installed on a special prepared support. Portable devices can be used for gluing thin plastic to parts rectangular shape. They can also be mounted on a table or work as stationary devices.

Manufacturing of edge banding machine

Due to the high price of an edge banding machine, many people prefer homemade edge banding devices, but their safety precautions are poor, so you should be very careful. Before thinking about creating a machine, you need to pay attention to the thickness of the material with which the equipment will work, think about what material it will work with, and what devices must be required. First you need to prepare the base, which includes a system for supplying facing material, pressing, heating and applying glue.

The standard equipment of the facing machine includes:

• automatic edge cutting unit;
• rotation regulator with feed speed indicator;
• thermostat with support for standby function and protection against premature operation;
• unit for feeding the edge into the gluing area;
• switch for working with straight parts;
• bracket for hair dryer;
• textolite wear-resistant guides.

Edgebanding machines are used in almost all woodworking enterprises, but their design and design elements can differ significantly. This depends mainly on the amount of work that is performed using this unit. Therefore, it is customary to use mobile devices in small workshops, which are intended for applying edging material with an adhesive composition that has already been applied to it.

Most small businesses and households prefer to use edge banding machines for gluing edges, which consist only of a device for unwinding and securing the edge material, a heating hair dryer and a heated roller. This device is made in the form desktop machine with a device for moving the workpiece along it. You attach the machine to the workpiece, or more precisely, to its edge, and then gradually advance the homemade edge banding machine as the work is completed.

For more advanced and complex models of edge banding machines, a tank is provided that is designed to heat the glue and apply this composition to the edge. The tank is equipped with handles and a roller that rolls the material to the edge, which in this machine is located on a special separate support. These devices are intended for gluing plastic of increased thickness onto rectangular blanks.

Overhangs of edgebanding material, which are formed when facing with homemade edgebanding machines, are usually removed manually using special devices. These include various longitudinal guillotine devices that cut off the overhang and form chamfers on the edges of the product. All structural elements are fastened with convenient handles for control.

After this, we can say with confidence that the do-it-yourself edge banding machine is ready. It is worth remembering that when working on such a device, it is necessary to use facing material in rolls, on which an adhesive composition has already been applied, otherwise you simply will not be able to attach anything. Since you will still need some parts to make an edge banding machine with your own hands, do not expect that the production of the device will cost you completely free.

Care of the edge banding machine

An edge banding machine, like any other equipment, requires the strictest safety precautions and careful maintenance, neglect of which is guaranteed to reduce the service life of air reducers, cylinder cuffs and pneumatic valves. Care rules are as follows:

1. Always keep an eye on cables and protective devices when damaged to protect you and your machine. The fact is that a damaged cable can disrupt the operation of electrical components, and this will require urgent repairs.
2. Try to avoid imbalance of the supply voltage across phases. When using the machine, there is a risk of voltage surges, so to eliminate this problem it is necessary to install stabilizers and filters.
3. Keep away from dust, water or oil. Many people prefer to clean the edgebanding machine with compressed air themselves, but we recommend not to do this, since under high pressure foreign bodies may penetrate into protected areas. Instead, use brushes.
4. After work, clean the workplace and machine. It is necessary to regularly lubricate components and parts. Try to use high-quality lubricant that has been tested in action.
5. Do not lower the pressure bar from above with strong pressure. Do this carefully so that the workpiece fits accurately on the workbench. If you neglect this rule, the upper pressure rollers and soft clamps will quickly wear out, the engine will be overloaded, and the transport chain will stretch.
6. Monitor the condition of all pneumatic cylinders and gearboxes, as they can damage the units that are responsible for processing parts.
7. Set the heating temperature accurately and choose the adhesive composition wisely. If you use low-quality glue, the glue station will become dirty, which will lead to the replacement of consumables.
8. When replacing spare parts, always give preference to originals.
9. Before starting work, carefully study the technology of the edge banding machine in order to operate the device correctly.
10. If you notice irregularities in the operation of the machine, but cannot figure it out on your own, it is better to consult with professionals.
11. Don't neglect the time it takes to maintain your edge banding machine.

Thus, edge cladding technology is reaching a more professional level every year due to the advent of improved cladding materials and improvements production process. Today it is difficult to imagine any furniture production without a good edge banding machine, which is very simple in design, but quite expensive equipment. It is for these reasons that many people take on making them themselves.