On our website you can buy materials for self-leveling floors with various special properties. The range includes compositions for the following objects:
- garages, parking lots, hangars;
- warehouse complexes;
- production and repair shops of food, chemical, pharmaceutical and other industries;
- medical institutions;
- kindergartens, schools, institutes;
- shopping and entertainment complexes;
- administrative and office buildings, etc.
Scope of application depends on chemical composition and characteristics of the self-leveling coating. For each product in the catalog we have placed detailed description and recommendations for use.
Types of self-leveling polymer floors
Polyurethane floors
Polyurethane-based flooring has been used for a long time and has proven itself to be one of the most reliable and durable. These are universal compounds with a wide range of applications. With their help, you can create a variety of coatings: thin-layer, quartz-filled, colored, sports and others.
The main advantages of polyurethane floors:
High adhesion– the compositions have excellent adhesion to concrete, wood, and metal, provided that the surface is first primed with an epoxy or polyurethane primer.
Elasticity– you can buy self-leveling polymer floors for use under conditions of constant deformation, shock, and vibration loads. This effective solution for industrial areas where machinery and equipment are intensively used.
Resistance to temperature changes– the minimum coefficient of thermal expansion allows such coatings to withstand significant heating and freezing. The operating temperature range for self-leveling polymer floors is from -60 to +140°C.
Mechanical strength– polyurethane coatings withstand intense pedestrian and traffic loads well, but are somewhat inferior in terms of this indicator epoxy.
Epoxy floors
Polymer coatings are universal, reliable and durable. Such compositions are tougher than polyurethane ones, and therefore more effectively resist abrasion, static, and mechanical loads, but the cost of self-leveling floors of this type is also higher. Epoxy coatings are recommended for food and chemical industries, for objects agriculture. The fragility of epoxy floors does not allow them to be used under conditions of significant shock loads, vibrations, or on moving bases.
The main advantages of the compositions:
Durability– epoxy floors are 50% more resistant to abrasion than polyurethane floors. They are successfully used in areas with heavy pedestrian traffic, in places where heavy vehicles and warehouse equipment pass. The coating retains its aesthetic appearance for a long time.
Chemical resistance– epoxy self-leveling floors are not susceptible to the effects of water, gasoline, machine oils, alkali solutions, acids and other chemicals.
Environmental friendliness– one of the main advantages of our polymer self-leveling floors is their environmental safety. The compositions do not contain organic solvents and have no unpleasant odor and do not emit toxic substances after drying. Due to these qualities, they are recommended for installation in food industry workshops, educational institutions and healthcare facilities.
UV resistance– polymer coating for concrete floors does not turn yellow when exposed to direct sunlight. For example, the self-leveling floor AQUAPOLYMERDEKOR PLUS can be used even outdoors.
Our offer
Prices for materials for self-leveling floors from LKM POLYMER are indicated in the catalog and in the price list on the website. We also offer the services of specialists in installing coatings at the Customer’s site. At our disposal modern technologies, all necessary tool and qualified employees with extensive experience in carrying out such work.
You can buy self-leveling flooring in Moscow by placing an order on the website at any time of the day or night. Telephone numbers for contacting company specialists are listed on the page. When contacting us, each buyer can receive free advice on the range of products, assistance in choosing materials and completing the order.
A more modern and unpretentious coating than polymer self-leveling floors, in modern construction quite difficult to find. This technology It was successfully tested at industrial facilities and reached the private sector.
The general process of their installation requires knowledge of work technology, compliance with safety precautions and care when mixing components.
Technical characteristics and coating features
Polymer self-leveling flooring is a modern finishing coating based on polymer compounds, which provide the final material with a number of unique properties. The use of polymers in construction is not uncommon, but it was their inclusion in liquid and bulk compositions that made it possible to significantly increase strength, impact and decorative qualities.
Among the advantages of polymer floors, one can highlight a long service life, which correct installation and compliance with the rules of use, is more than 15-20 years. The coating is resistant to high and low temperatures, chemicals and various solvents.
During wear, the polymer floor does not generate dust or emit harmful substances, not subject to combustion and transmission of open flame. The elasticity of some types allows the use of such floors in industries and places where there is a risk of heavy objects falling. Hygiene, environmental friendliness, ease of cleaning and maintenance allow it to be successfully installed in medical and children's institutions, in the household and food industries.
The polymer base can have a glossy and shiny surface, or a completely matte or colored one.
The solidity and absence of seams when installing polymer self-leveling floors eliminates the formation of harmful fungi and the penetration of moisture under the coating. After laying and polymerization, the floor is completely suitable for cleaning by machine using any detergents.
The disadvantages of such a floor include the technology of its construction, or rather strict adherence to all technological stages. Quality control must be carried out with each batch and pouring of the liquid mixture. The main disadvantage is the lack of possibility of reasonable repairs.
That is, to carry out partial renovation outer covering It is more or less possible, but to eliminate all the cracks and scratches you will need to dismantle and pour a new floor.
Types of coating and choice of composition for the private sector
The general classification of polymer-based floors is based on the type or composition of the coating. The substance included in the composition largely determines the strength, elasticity and wear-resistant qualities of the floor after pouring.
The main types of compositions used for flooring
Polymer self-leveling floors are divided into the following types:
- Epoxy is the traditional and most common type of self-leveling floor. The final solution is obtained by mixing two components - a colored epoxy base with a hardener. Epoxy flooring is highly durable and resistant to moisture and temperature.
- Polyurethane is a floor with high elasticity, wear resistance, high point tensile strength and impact. Mainly used for installation in production areas and places with an increased risk of damage to the base. In some cases, it is possible for the device to wooden surface or wooden floor foundations.
- Epoxy-urethane - a coating that took useful qualities two main types. It has high abrasion resistance and is mainly used for styling pedestrian paths, transport routes, etc.
- Cement-polyurethane - used in areas where exposure to aggressive environments in the form of chemicals, high temperatures or steam is possible. The structure of the floor effectively protects the surface, preventing substances from destroying the supporting base.
- Methyl methacrylate is the most durable and frost-resistant variety. It is used for installing self-leveling floors in open spaces, in places with a lot of precipitation and natural irritants. It has a complex laying technology and fast polymerization.
Depending on the outer layer, the polymer coating can have a matte, glossy, transparent, rough or decorative surface. Perhaps a combination of a transparent-glossy or rough-matte surface.
For installation in apartments and private houses, polymer epoxy is usually used. The trains fully meet the requirements for the load generated, possible traffic intensity and cost.
Choosing a polymer floor and possible costs
Making a choice polymer coating for the floor, one should proceed from the technical characteristics of the room, the type of concrete covering, the level of humidity and the required strength properties.
For example, a decorative polymer self-leveling floor on an epoxy basis would be better suited for a bathroom or toilet, garage or covered parking near the house, that is, for rooms with high humidity and possible exposure to chemicals.
For installation in a workshop or playground near the house, it is better to choose polyurethane-based solutions, since such a composition, after hardening, copes better with impact loads and exposure to ultraviolet radiation.
A complete set of products for preparing a self-leveling floor from a domestic manufacturer
If we base our comparison on a domestic or foreign manufacturer, then first of all we should focus on the price/quality ratio. No one will argue that most foreign companies offer a higher quality product, but the prices for their formulations are at a completely different level.
Domestic manufacturers, for example “KrasKo” or “TeoKhim”, produce quite competitive mixtures that have proven themselves only from the best side. In terms of price to quality ratio, the composition of these companies is much more profitable, since operation for private purposes does not involve the creation of such heavy loads that these floors can withstand.
The cost of both types of polymer self-leveling floors is approximately the same and depends more on the pouring technology, the thickness and method of constructing the underlying layer, and compositions for preparing the base.
On average, the consumption of polymer self-leveling floor per 1 m2 is in the region of 300-500 g for the underlying layer, 1.2-1.7 kg for the leveling and facing layer. This consumption is valid for a thickness of 1 mm when applied to a concrete base treated with primers.
Two-component polyurethane composition from a Russian company
For comparison, we have collected data in a table that shows approximately the price ratio for self-leveling floors of both types from different manufacturers.
General preparation of the surface and necessary tools
The general technology for pouring and installing self-leveling polymer floors consists of preparing load-bearing base, checking its quality, treating the surface with a primer, applying a base or underlying layer, pouring and leveling the finish coat.
For grouting cracks, seams and other deep damage, it is better to use only recommended mixtures from the manufacturer
Preparatory actions for working with the base will include the following steps:
- removal of old cladding and floor finishing;
- removal of construction waste, removal of dirt and dust;
- eliminating severe damage to the concrete surface and deep cracks.
Dismantling of old finishes is carried out using hand tools and available supplies. Construction waste is collected in thick bags and taken to a landfill. If there are greasy stains, drops of paint or oil, use solvents and carefully remove the deposits.
To carry out further work and install polymer self-leveling floors with your own hands, you will need to check the base for the degree of moisture content of the concrete, check its strength and visual inspection for serious damage.
The degree of moisture or residual moisture of concrete for new screeds is checked with special equipment. If it is absent, the test can be performed in a simple way - on the surface concrete base glue polyethylene material.
Paint shoes are used for free movement through liquid solutions
If after a day moisture has settled on the film and the floor is wet, then it is necessary to dry the surface for some time and repeat the test. Otherwise, you can check the strength with a sclerometer and perform an inspection.
If there are deep cracks, sinkholes and potholes, they are cleaned, primed and grouted with putty from the manufacturer of the self-leveling polymer coating or with a composition according to his recommendations.
The final stage of preparation is checking the level of differences. This can be done using a regular bubble level with appropriate markings. Permissible deviations should not exceed 2-3 mm per 2-2.5 m of surface. A more precise value is indicated on the packaging of the polymer floor.
Tool for distributing mortar over the surface of the base
To perform further finishing works You will need to prepare two clean rollers with a pile of 12-16 mm, paint pads and a needle roller, a metal squeegee and a steel spatula up to half a meter wide. When kneading and mixing components, it is recommended to use a drill with an attachment or a mixer with a power of at least 1 kW.
As personal protection, it is mandatory to use gloves, construction glasses and overalls. For some floors, the use of a respirator will be required, as they contain volatile components that evaporate during polymerization.
General sequence for two-component mixtures
Carrying out further work on applying primer and coating with your own hands will require preparation working area, where the mixing and preparation of the solution will be performed.
It is better to cover the floor surface plastic film, prepare protective clothing and solvent in case the liquid mixture gets on your skin or spills.
It is advisable to entrust the preparation of the mixture to a separate person who will mix the components while another applies and levels the mixture.
Do-it-yourself polymer self-leveling floors - priming and applying a base layer
Do-it-yourself polymer self-leveling floors are made using the following technology:
Floor installation technology may have a slightly different appearance when using solutions that involve the use quartz sand, applying more layers or laying down decorative elements.
For example, some compositions involve sprinkling the surface with purified sand already at the stage of priming the base. Others may contain an additional sanding step to improve adhesion, etc.
Recently, polymer floors have become relevant and in demand. Nowadays, construction is the most important sector of the national economy. A special place The industry has taken up work on creating flooring in a given space. Today, to create a floor, you can use a variety of building materials - wooden boards, plywood, linoleum, concrete screed.
Advantages of polymer self-leveling floor
IN recent years The so-called liquid floor is becoming more and more relevant. It is also called liquid in another way. Unlike traditional building materials, it has some advantages. Floor polymer poured floors are a covering made of synthetic material. Most often they are used in large shopping centers, garages, exhibition halls, etc.
Polymer cast coatings are often used in production due to their reliability and long service life.
Creating such coatings with your own hands is quite simple. It is necessary to consider in more detail how polymer coatings are poured, the main stages of repair, positive and negative aspects self-leveling floor. Polymer fillings have a number of advantages, making floors in demand among consumers.
The advantage of polymer flooring is that it is beautiful and practical.
The advantages are as follows:
- There are polymer coatings various types(epoxy, polyurethane, methyl ethacrylate), depending on this, they can withstand high temperatures and are also moisture resistant.
- Despite the fact that polymer is used, they are clean, safe, and environmentally friendly.
- The floors are very easy to clean; they are easy to wash and treat with a cleaning agent.
- The polymer coating is resistant to various types of abrasive substances.
- Self-leveling coatings can have a glossy or matte surface, so you can choose a design that suits your taste and will match the style direction for your room.
- Self-leveling coatings contain a liquid substance that quickly hardens. Thanks to this, the floor dries quickly and adheres to any surface, be it wood or concrete screed. Unlike wood and concrete bases, this coating is created quickly and without much effort.
Thanks to all the above advantages, they prefer to fill in the coating with all more people, arranging the floors of apartments, private houses, offices, parking lots, etc. In addition, 3D coatings have been developed. They differ from standard coverage by the presence of complex images, which not everyone can do on their own. home handyman.
Preparatory work for self-leveling coatings
The difficulty in creating poured coatings is that they require a perfectly flat base. In the event that the basis is tiles, some roughening will need to be done. This can be done using sandpaper or sandpaper.
Problems may often arise when leveling the base if it is made of wood. To do this, it is primarily necessary to remove all uneven places, carefully sealing them.
The unevenness of the base of the floor surface can clearly manifest itself when the logs are dismantled and the old covering is removed. However, a height difference is allowed, and it is 4 mm. If possible, it is better to do it concrete screed. If this is not done, then uneven places and defects can be removed using a special grinding machine or a sharpening stone.
You can install a polymer floor either independently or with the help of qualified specialists.
In order to determine the evenness of the surface, experts advise using:
- Water level;
- Construction level;
- Other measuring device.
It will also be helpful to thoroughly prime the surface. The primer increases the moisture resistance of the surface and increases the adhesion of the poured floor to the base. After the base is well prepared, along the perimeter indoor space you need to nail down special slats like a plinth. This is necessary so that the liquid poured polymer does not spread into the voids between the floor surface and the walls. The slats are attached to self-tapping screws, nails (if the wall is made of wood) or dowels (if the wall is made of concrete).
Polymer self-leveling floors: mixture preparation technology
In order to make a PUR floor yourself, you should carefully prepare the working liquid composition. You can purchase the polymer mixture at any specialty store. After this, it needs to be diluted according to the instructions and technology.
This is one of the most important steps of all repairs, since the quality liquid composition The result of the repair work largely depends.
You need to prepare the mixture only according to the instructions that came with the purchased product. The mixing process plays a vital role. This must be done slowly, carefully, so that not a single lump remains. In addition, absolutely all air bubbles must be removed from the solution. Mixing can be done using a special construction mixer or other suitable means. Next important step- pouring the composition. Liquid mixture should be applied to the floor base from the area of the room furthest from the doors and carefully move towards the doors. The correct thickness of the floor layer should be approximately 4 mm.
Before proceeding with the installation of a polymer floor, it is necessary to correctly select and prepare a special mixture for pouring
If the layer is thinner, it will look like this:
- Not durable;
- Not reliable;
- Not durable.
Very thin layer can only be poured onto a finished base as an addition. It is best to pour the mixture together. One home craftsman holds a bucket of polymer composition and carefully pours it onto the floor, while the second levels the surface. You can use a wood strip for leveling. After the polymer poured floor has dried thoroughly, you can begin to apply varnish. Varnish is necessary to ensure that the finished coating is aesthetically pleasing, shiny, and more protected. In addition, varnish increases the wear resistance of the material and makes it smoother. The time it takes for the polymer to dry is approximately 30 minutes. But it is better to do everything in accordance with the instructions on the packaging of the material. The varnish is applied only to an already hardened surface. The coating should be applied in 3 or even 4 layers. It is not possible to walk on a newly flooded floor immediately. To avoid marks and defects, it is better to step on the finished floor after a day.
DIY tools and materials for polymer flooring
In order to make a PUR floor based on a polymer composition, you should have a whole arsenal of tools and building materials available. The set must consist of certain items and materials.
You should prepare the necessary materials and tools in advance so as not to be distracted during the work process.
Namely:
- Water or building level;
- A rake for leveling the polymer solution when pouring it;
- Brush;
- Spatula;
- Primer;
- Mortar, if a concrete screed will be installed;
- Container for polymer composition;
- Mixer.
In addition, wooden slats should be prepared to fencing the room around the perimeter for 3D poured coating. In this case the most important detail There will be a film with a pattern or a coloring composition. In order to give the flooring aesthetics, you will need to coat the surface with varnish.
Types of polymer floors (video)
As a result, one thing can be noted that the poured polymer floor is an innovative design solution for carrying out repair work in a cottage or apartment building. This technology has found wide application in production.
Features of the use of polymer floors in premises, types of coatings used, their disadvantages and advantages, preparation and installation on their own.
Contents of the article:
Polymer floors are a modern and ergonomic covering for all types of premises. It is applied using the pouring method and a perfectly flat surface is obtained. If the work is done correctly, the finished floor will feel like tiles to the touch, and appearance looks like linoleum. The thickness of such a product can range from 1 to 7 mm.
Main types of polymer floors
On the market of modern building materials you can find several main varieties of this coating, which differ in their characteristics and application:
- Epoxy urethane floor. Indispensable in rooms with high traffic intensity. It has great strength, but retains a certain level of elasticity.
- Polyurethane floor. Resistant to chemicals and temperature changes. This surface does not collect dust and looks perfectly smooth and aesthetically pleasing.
- Epoxy resin floor. It is distinguished by its high resistance to abrasion, as well as exposure to alkali, oil, acid, and moisture. Due to sanitary and hygienic standards, it cannot be used in all types of premises.
- Methyl methacrylate floor. It has significant installation requirements. At the same time, the resistance to external influences is somewhat worse than that of other types of coatings. Because of this, this mixture is the least popular.
Advantages and disadvantages of installing polymer floors
The most important positive aspects of using such a coating include:
- Ease of use thanks to a perfectly flat surface.
- Temperature resistance. This floor is not afraid of frost, drafts, or heat, so you can successfully install a polymer floor in a garage or even in a sauna.
- Increased strength (wear resistance). Any type of polymer flooring lasts much longer than a number of other floor coverings.
- A variety of interior solutions and application possibilities - pay attention to this when carrying out renovations indoors.
- There is no need for waterproofing.
In addition, this type of surface can hardly be called natural. Many potential customers are concerned about the environmental safety of this type of coating. There are rumors that self-leveling floors emit resins that are undesirable for human health.
And here’s what experts say about this: of course, polymer flooring is not natural natural material. But all the volatile substances it contains evaporate during the polymerization (hardening) stage. After a week, that is, the period of complete hardening and readiness of the floor, it becomes 100% safe even for children's health.
In terms of sanitary and environmental characteristics, self-leveling polymer flooring is not inferior to many more familiar ones. natural materials. This is evidenced by the corresponding sanitary reports and quality and safety certificates issued for this type of coating.
Tools and materials for pouring polymer floors
What tools and materials are needed to independently pour any types of polymer floors:
- The polymer material itself is factory-packed;
- Tank (bucket, basin, other container) for mixing;
- Wide construction spatula;
- Roller for painting;
- Masking tape (adhesive tape);
- Construction level;
- Electric drill with mixing attachment.
Preparatory work before pouring a polymer floor
The service life and external characteristics of the future coating will depend on how correctly the work on preparing the surface for pouring is carried out. In other words, if you want the floors to please the eyes of the inhabitants for a long time, give your preparation the utmost attention. Neglecting this stage can lead to the fact that an incorrectly laid coating will be subject to deformation and subsequent destruction over time.
You should start with the fact that different types grounds, different requirements are imposed. So, the wooden covering must be sanded, and also ensure that it is always dry. But such floors should not be primed.
A concrete floor or cement screed has a different porosity. Since they absorb moisture well, such a surface must be primed. You will also need a sealant to seal as much as possible of any cracks and seams.
If there is a old concrete, then you will have to remove the most top layer, and then sand the surface thoroughly. After sanding, use a vacuum cleaner to remove any raised concrete dust and particles.
At the stage of preparing the room and floor surface, you also need to worry about the ambient temperature. This directly affects the properties of the poured mixture and its drying. It is normal if pouring is done at a temperature of 5 to 25°C, and the humidity should be approximately 60%. If these conditions are not met, the floors will take longer to dry.
To ensure that the future floor has an ideal structure, a priming procedure is performed before pouring it. The primer fills any, even the smallest pores and prevents the entry of oxygen, which will increase the service life of the coating.
Some craftsmen add a little dry sand to the soil solution to increase the adhesive properties of the solution. In addition, in this case the finished solution acquires a slight roughness, and it becomes easier to work with.
The primer is applied in an even layer using a construction roller. If required, reapply another primer layer. To do this, you need to wait until the starting layer has completely dried, which is 12-16 hours on average.
Features of pouring a polymer floor with your own hands
The necessary information about mixing the working mixture and its preparation is always placed by the manufacturer on the packaging of its products. It is better to purchase materials from one brand.
Before pouring the future floor, it is necessary to carefully prepare the base (base level). If it is a board, then you should check each of them and secure them so that none of them dangles. All cracks must be sealed cement mixture and sealant, otherwise the finished solution will flow into them and lead to unevenness of the coating as a whole.
The thickness of the self-leveling polymer floor is based on whether it will be self-coating or will serve as a base for other material on top of it. With its help, differences in surface levels of up to 30 cm are eliminated. Most often, the height of the finished polymer floor is 10 mm or slightly less.
Pour into a container prepared in advance (usually a basin or bucket) warm water, after which the dry solution is poured. It is important to maintain all proportions so that the coating has all the necessary qualities after drying. The finished solution should not contain air bubbles or lumps of any kind. Its consistency is somewhat reminiscent of liquid kefir.
The prepared solution is gradually poured onto the base of the floor and spread evenly over the entire surface with a construction spatula. It is important to work with a partner because you need to distribute the solution as quickly as possible. One more point: to move around the room you need to use special spiked shoes. To do this, you can take any old shoes and attach them to a section of board using tape. Self-tapping screws or nails are pre-filled onto each board.
After the solution is distributed over the surface of the room, it is carefully processed with a paint roller. It is necessary to pay attention to ensure that all air bubbles are removed as much as possible - in this case it will be possible to achieve the most even, smooth, glossy surface. It will take no more than 40 minutes to complete the work, since after this period the solution begins to set and carry out further work it will be wrong.
The technology for the production of polymer floors should be organized in such a way that for each square meter indoor floor surfaces average consumption dry matter was approximately 1.5 kilograms. To fill, you need to prepare protective gloves and goggles to protect yourself from harmful fumes. The room must be well ventilated - this way the resins will evaporate much faster and the solution will dry out better.
After 2-3 days have passed after pouring the main polymer layer, you can begin leveling the floor. This is the finishing part technological process. The thickness of the last layer should not be more than 3 millimeters. After the finishing layer has completely dried, they begin to varnish the finished surface. It is best to use polyurethane-based varnish. This will create additional protection for the floor and increased resistance to the aggressive effects of alkalis, acids, and paints.
It will take about two days or more for complete hardening - it depends on climatic conditions indoors. After the top layer has completely dried, you can begin applying the decorative coating layer.
Another good thing about polymer floors is that they can be used in a wide variety of decorative elements. Absolutely any desired drawing based on different colors and shades. With well-organized work and careful study of the instructions, you can independently obtain a result that will not be inferior to the work of an experienced master.
Caring for polymer floors indoors
Caring for this type of coating is not particularly difficult - as if you had to take care of ordinary parquet. Classic dry or wet cleaning is usually enough to keep it clean.
Used for cleaning polymer floors household chemicals, which has a significant acid content. This product is applied to the floor surface for 5-10 minutes and then removed. After this, the floors are washed with plenty of water. If there are stains from various pollutants on the surface, they are treated separately.
As for the treatment of polymer floors in industrial and commercial premises, the intensity of their use can be much higher. In such cases, there are barely visible cracks on the floor into which dirt particles accumulate. They cause the floors to become dull and lose their former attractiveness. Therefore, you first need to remove accumulated dirt and dust using devices high pressure. Next, the floors are washed, after which they can be varnished to give them the same glossy look.
However, in cases where floors will be frequently exposed to harsh chemicals, they require additional protection. The installation of polymer floors at this stage will be as follows: before pouring, the surface is covered with a special protective polish. It will require updating every 6 months. But you cannot leave detergents and other aggressive agents on the surface of polymer floors for a long time, since they are susceptible.
Polymer poured flooring has proven itself well in rooms where people walk barefoot or wear light shoes. It is recommended to fill floors with polymers in the bathroom, shower, kitchen, bedroom, and so on. In corridors and public areas, the coating will wear off faster due to contact with dirt and sand particles on shoes. In such cases, the floors will have to be restored more often, which is associated with additional costs.
How to pour a polymer floor - watch the video:
Thus, self-leveling polymer flooring is a finishing-type coating that allows you to achieve a perfectly smooth and absolutely flat surface that is resistant to abrasion and impact. To a certain extent, this type of floor covering is still novel for the domestic customer. They take advantage of this construction companies and repair crews to receive larger rewards for services. But making polymer floors with your own hands is not so difficult if you follow the above advice and approach the filling process carefully.
Installing polymer floors with your own hands is quite difficult and time-consuming. Many craftsmen recommend laying this type of floor, since it is considered environmentally friendly, shiny and durable. The mixture used contains several components, the main one, of course, the polymer, along with which hardeners, dyes and granite chips are used.
More recently, polymer self-leveling flooring was used for pouring only in industrial buildings, which had high rates of mechanical or chemical impacts. Over time, this material has been modernized. The excellent quality of the floor covering and its attractive appearance played a role, and now polymer flooring is becoming more and more popular. Many people do not use the services of specialists and prefer to create polymer self-leveling floors in their apartments themselves.
Types and features of self-leveling floors
As of today construction market There are two types of self-leveling floors in demand: polyurethane and epoxy.
Industrial floors made of polyurethane self-leveling coating are used as floor surfaces in warehouses, hangars and production facilities. Also sometimes this type floors are used in parking lots or in food industry buildings or industrial refrigeration areas.
Industrial polymer floors are distinguished by their high wear resistance and are resistant to mechanical and chemical influences. Thanks to their properties, industrial self-leveling floors cope well with deformations from loads on their base.
Epoxy polymer floors, which have another name: “ liquid linoleum", are also very durable and resistant to chemicals. Epoxy self-leveling coatings have smooth surface and wide elections color solutions. The epoxy polymer material does not contain solvents, so the coating does not have any pungent odors.
Preparation
Like anyone else construction process, pouring a polymer self-leveling floor has several important stages, each of which must be performed with the highest possible quality, which ultimately will be reflected in the effectiveness of the work performed.
The process of preparing the base for pouring
This stage is one of the most important, because pouring a polymer floor can only be done on a smooth and even surface, without any flaws or defects. This means that before starting work, you need to make sure that there are no defects.
To do this, the surface is cleaned of dirt and dust using a broom, but it is best to use construction vacuum cleaner. If cracks and cracks are found during cleaning, they must be repaired. concrete mortar. If these defects have small sizes, then you can use putty for sealing. Complete leveling of the floor base is done in several ways: either using a grinding machine or making a new concrete screed.
After you have treated the base, it must be thoroughly dried and then treated with a primer. For this purpose, only a special primer is used, with the help of which a surface is created with good properties adhesion. Also, when using a primer, you can seal small cracks and cracks. For greater efficiency and reliability, it is recommended to prime the base in two layers.
After the priming process is completed, it is necessary to lay wooden slats around the entire perimeter in order to create an expansion joint.
Preparation of the polymer mixture
The mixture of self-leveling polymer flooring is made from several components, which are usually found in two jars. To mix them, it is better to take a separate container. But some people transfer components from one jar to another. But still, it is recommended to mix all the components in a separate container.
We must not forget that during the process of mixing the components in the solution, chemical reaction, which entails the release of thermal energy. To ensure that high temperatures do not affect the quality of the polymer, it is necessary to place the container in which the components are mixed in another container, into which cold water must be poured in advance.
To mix the components, it is recommended to use a construction mixer or a special drill attachment. Since the mixture tends to harden quickly, the mixing process should take no more than a few minutes. After thorough mixing, this solution must be applied to the floor.
Main steps, materials and tools
The process of pouring polymer self-leveling floors with your own hands involves several steps:
- Preparing the concrete base;
- Arrangement of the first - main layer;
- Creating a second, decorative layer;
- Application of varnish coating.
Basically, epoxy polymer coatings are applied to concrete base, for which there are a number of requirements:
- The surface must be flat and there should be no defects in the form of cracks, etc.
- Waterproofing must be installed;
- The surface must be clean and free of oil stains;
- Concrete moisture content should not exceed more than 4%;
- The screed must be made of concrete grade M200 as a minimum.
Before you start working with self-leveling flooring, you must have the following set of tools and auxiliary materials with you:
- A container that has a volume of about 30 liters in order to prepare the composition;
- The presence of shoes with spikes (paint shoes), so that you can easily move on the surface being treated;
- Availability of a simple spatula for use in hard-to-reach areas;
- The presence of a squeegee spatula, which is used to evenly distribute the solution;
- The presence of a whisk, drill with low speed;
- The presence of an aeration roller (with spikes) to remove bubbles on a freshly laid coating.
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Decor elements
Almost all epoxy polymer coatings have good performance characteristics, and their decorative properties can surprise everyone.
This type of flooring allows you to independently create a unique, beautiful and individual surface. To do this, you need to buy decorative elements in advance, which can be sea pebbles or small shells, coins or buttons of various shapes and colors.
In some places, this floor is designed in the form of an artistic system, in which stencils are used and certain patterns are applied with paints, which allows you to create polymer self-leveling floors with your own hands that are truly unique and inimitable.
In the process, all this can be used to create a beautiful stained glass window. Similar flooring has a huge number of ways to decorate.
The process of pouring a polymer self-leveling floor
To create polymer floors with your own hands, use mixtures of industrial and homemade ones. For self-cooking solution, it is necessary to pour cement, sand and crushed stone into a previously prepared container, observing the proportions specified in the instructions, then mix them thoroughly in a dry form, and then add water and then mix again until a homogeneous mass is obtained.
To ensure that the surface is as smooth as possible, a special technological technique is used. This process involves the use of planks that are installed around the entire perimeter of the room. With this same method you can achieve an almost ideal surface. For beacons, T-shaped steel slats are used, which are installed on quick-drying mixtures. Laser devices or hydraulic levels are used to determine and mark the surface. Visually you can see the highest point at which the approximate mark is made. The floor level can be set with the total thickness of all layers exceeded, and it is also necessary to take into account that for a screed it should not be more than 40 millimeters and less than 20 millimeters.
To make the process faster, you can use threads that need to be pulled between the walls along the marks that were placed when setting the required floor level.
It is best to fill the floor in strips. When carrying out work, you need to take an assistant with you who will supply the solution. The pouring process itself is carried out in this way: the ready-made solution is taken and poured in strips between the beacons. Afterwards, the rules are taken and the poured mixture is evenly distributed with them. The tool must be moved along the beacon slats, moving the mixture in waves. Thus, the solution is distributed with the least resistance and most evenly.
After this, remove air bubbles from the polymer coating that appear when mixing the components. Typically a needle roller is used for this. Before pouring the floor, you can watch numerous videos about correct sequence carrying out work.
In the process of smoothing the mixture, it is necessary to carefully ensure that there are no defects, or rather, voids and depressions. It is necessary to start pouring from the far corner with sequential movement towards the exit. The process itself is carried out in stripes along the beacons until the entire surface in the room is filled. After the preparatory layer has dried, if necessary, the resulting surface is decorated, after which a second layer of the mixture is poured in a similar way, followed by applying a varnish coating. Of course, to carry out the work, it is desirable to have the supervision of a specialist who knows what it is and how it’s all done, but we hope that with the help of our instructions you will be able to carry out all the necessary work yourself.
